A sustainable approach for material and metal recovery from E-waste using subcritical to supercritical methanol

A feasible approach for the treatment of waste computer casing plastic using subcritical to supercritical acetone: Statistical modelling and optimization

Electronic waste (e-waste) usage has increased tremendously with the rapid evolution of technologies. The accumulated e-waste has now emerged as one of the crucial concerns regarding environmental pollution and human health. Recycling e-waste is commonly focused on metal recovery; nevertheless, a significant fraction of plastics (20-30%) are in e-waste. There is an indispensable need to focus on e-waste plastic recycling in an effective way, which has been mostly overlooked to date. An environmentally safe and efficient study is conducted using subcritical to supercritical acetone (SCA) to degrade the real waste computer casing plastics (WCCP) in the central composite design (CCD) of response surface methodology (RSM) to achieve the maximum oil yield of the product. The experiment parameters were varied in the temperature span of 150-300 °C, residence time between 30 and 120 min, solid/liquid ratio between 0.02 and 0.05 (g/ml), and NaOH amount from 0 to 0.5 g. Adding NaOH into the acetone helps to achieve efficient degradation and debromination efficiency. The study emphasized the attributes of oils and solid products recovered from the SCA-treated WCCP. The characterization of feed and formed products is performed with different characterization techniques such as TGA, CHNS, ICP-MS, FTIR, GC-MS, Bomb calorimeter, XRF, and FESEM. The highest oil yield achieved is 87.89% from the SCA process at 300 °C, in 120min, 0.05 S/L ratio, and 0.5 g of NaOH. GC-MS results disclose that the liquid product (oil) comprises single- and duplicate-ringed aromatic and oxygen-containing compounds. Isophorone is the significant component of the liquid product obtained. Furthermore, SCA's possible polymer degradation mechanistic route, bromine distribution, economic feasibility, and environmental aspect were also explored. This present work represents an environmentally friendly and promising approach for recycling the plastic fraction of e-waste and recovering valuable chemicals from WCCP.

Valorization of e-waste via supercritical water technology: An approach for obsolete mobile phones

The improper handling of electronic waste has not only severe environmental impacts but also results in the loss of high economic potential. To address this issue, the use of supercritical water (ScW) technology for the eco-friendly processing of waste printed circuit boards (WPCBs) obtained from obsolete mobile phones has been explored in this study. The WPCBs were characterized via MP-AES, WDXRF, TG/DTA, CHNS elemental analysis, SEM and XRD. A L9 Taguchi orthogonal array design was employed to evaluate the impact of four independent variables on the organic degradation rate (ODR) of the system. After optimization, an ODR of 98.4% was achieved at a temperature of 600 °C, a reaction time of 50 min, a flowrate of 7 mL min-1, and the absence of an oxidizing agent. The removal of the organic content from the WPCBs resulted in an increase in the metal concentration, with up to 92.6% of the metal content being efficiently recovered. During the ScW process, the decomposition by-products were continuously removed from the reactor system through the liquid or gaseous outputs. The liquid fraction, which was composed of phenol derivatives, was treated using the same experimental apparatus, achieving a total organic carbon reduction of 99.2% at 600 °C using H2O2 as the oxidizing agent. The gaseous fraction was found to contain hydrogen, methane, CO2, and CO as the major components. Finally, the addition of co-solvents, namely ethanol and glycerol, enhanced the production of combustible gases during the ScW processing of WPCBs.

High Value-Added Reutilization of Waste-Printed Circuit Boards Non-Metallic Components in Sustainable Polymer Composites

The reutilization non-metallic components from a waste-printed circuit board (WPCB) has become one of the most significant bottlenecks in the comprehensive reuse of electronic wastes due to its low value and complex compositions, and it has received great attention from scientific and industrial researchers. To effectively address the environmental pollution caused by inappropriate recycling methods, such as incineration and landfill, extensive efforts have been dedicated to achieving the high value-added reutilization of WPCB non-metals in sustainable polymer composites. In this review, recent progress in developing sustainable polymer composites based on WPCB non-metallic components was systematically summarized. It has been demonstrated that the WPCB non-metals can serve as a promising reinforcing and functional fillers to significantly ameliorate some of the physical and chemical properties of polymer composites, such as excellent mechanical properties, enhanced thermal stability, and flame retardancy. The recovery strategies and composition of WPCB non-metals were also briefly discussed. Finally, the future potentials and remaining challenges regarding the reutilization of WPCB non-metallic components are outlined. This work provides readers with a comprehensive understanding of the preparation, structure, and properties of the polymer composites based on WPCB non-metals, providing significant insights regarding the high value-added reutilization of WPCB non-metals of electronic wastes.

Enhanced bromine fixation and tar lightweighting in co-pyrolysis of non-metallic fractions of waste printed circuit boards with Bayer red mud

A co-pyrolysis process for non-metallic fractions (NMFs) from WPCBs with Bayer red mud (RM) is proposed to upgrade pyrolysis products in this study. High bromine fixation efficiency was realized, and higher content of lightweight pyrolysis tar was obtained. The mechanism of catalytic pyrolysis and simultaneous bromine fixation of NMFs by RM was investigated by experiments and theoretical calculations. The three inorganic components of Fe₂O₃, CaCO₃ and Al₂O₃ in RM played key roles in the catalytic pyrolysis of NMFs, and their order of catalytic debromination effect was CaCO₃ > Fe₂O₃ > Al₂O₃. By adding 15 wt% RM, the pyrolysis solid residue could fix 89.55 wt% bromine, compared with 35.42 wt% of NMFs without adding RM, due to the formation of FeBr₂ and CaBr₂ from Fe₂O₃ and CaCO₃ in RM, respectively. Tar lightweighting was realized by reducing the energy barrier of the direct decomposition of tetrabromobisphenol A (TBBPA) in NMFs. The order of effect of the three key components on the tar lightweighting was Fe₂O₃ > Al₂O₃ > CaCO₃. The content of lightweight tar in the tar obtained by catalytic pyrolysis of NMFs with 15 wt% RM was 44.29% higher than that in the tar obtained by direct pyrolysis of NMFs. This work provides a theoretical guidance for the low-cost and eco-friendly recycling of e-wastes by co-pyrolysis with RM.

Recovery of copper and silver from industrial e-waste leached solutions using sustainable liquid membrane technology: a review

Waste electrical and electronic equipment or e-waste has recently emerged as a significant global concern. This waste contains various valuable metals, and via recycling, it could become a sustainable resource of metals (viz. copper, silver, gold, and others) while reducing reliance on virgin mining. Copper and silver with their superior electrical and thermal conductivity have been reviewed due to their high demand. Recovering these metals will be beneficial to attain the current needs. Liquid membrane technology has appeared as a viable option for treating e-waste from various industries as a simultaneous extraction and stripping process. It also includes extensive research on biotechnology, chemical and pharmaceutical, environmental engineering, pulp and paper, textile, food processing, and wastewater treatment. The success of this process depends more on the selection of organic and stripping phases. In this review, the use of liquid membrane technology in treating/recovering copper and silver from industrial e-waste leached solutions was highlighted. It also assembles critical information on the organic phase (carrier and diluent) and stripping phase in liquid membrane formulation for selective copper and silver. In addition, the utilization of green diluent, ionic liquids, and synergist carrier was also included since it gained prominence attention latterly. The future prospects and challenges of this technology were also discussed to ensure the industrialization of technology. Herein, a potential process flowchart for the valorization of e-waste is also proposed.

Photocatalytic Materials Obtained from E-Waste Recycling: Review, Techniques, Critique, and Update

Waste-derived materials obtained from the recovery and recycling of electronic waste (e-waste) such as batteries and printed circuit boards have attracted enormous attention from academia and industry in recent years, especially due to their eco-friendly nature and the massive increment in e-waste due to technological development. Several investigations in the literature have covered the advances achieved so far. Meanwhile, photocatalytic applications are especially of interest since they maintain mutual benefits and can be used for H2 production from solar water splitting based on semiconductor processing as a proper environmentally friendly technique for solar energy conversion. In addition, they can be utilized to degrade a variety of organic and non-organic contaminations. Nonetheless, to the best of the authors’ knowledge, there has not been any comprehensive review that has specifically been focused on e-waste-derived photocatalytic materials. In this regard, the present work is dedicated to thoroughly discussing the related mechanisms, strategies, and methods, as well as the various possible photocatalysts synthesized from e-wastes with some critiques in this field. This brief overview can introduce modern technologies and promising possibilities for e-waste valorization, photocatalytic processes, and new photocatalytic degradation methods of eco-friendly nature. This paper discusses various e-waste-obtained photocatalytic materials, synthesis procedures, and applications, as well as several types of e-waste, derived materials such as TiO2, ZnO, indium tin oxide, and a variety of sulfide- and ferrite-based photocatalytic materials.