Free-conditioning dewatering of sewage sludge through in situ propane hydrate formation

Investigation of theoretical maximum water yield and efficiency-optimized temperature for cyclopentane hydrate-based desalination

Hydrate-based desalination (HBD) shows promise as a freshwater production technology for saline water. Liquid-phase hydrate formers, with their ability to facilitate hydrate formation at atmospheric pressure, have gained attention for their high energy efficiency in HBD. This study explored cyclopentane (CP) HBD by experimentally measuring the thermodynamic properties of CP hydrate in saline solutions and developing a theoretical framework to estimate the water yield of CP HBD under various operating conditions. The measured dissociation enthalpy of CP hydrate was found to be 12 % and 22 % lower compared to those of propane and R134a hydrates, respectively. The equilibrium dissociation temperatures of CP hydrate at different NaCl concentrations under atmospheric pressure were experimentally measured and then predicted using the Hu-Lee-Sum correlation. The theoretically achievable maximum salinity and water yield for CP HBD were calculated in the temperature range of 268-280 K and the initial salinity range of 0-8 wt.%. Additionally, the concept of HBD heat efficiency, representing the maximum amount of pure water producible per unit of heat, was introduced to identify an optimal operating condition for the HBD process. Efficiency-maximized temperatures, where the HBD heat efficiency reached its peaks, were determined for various initial salinities in the process, for example, 273.4 K for NaCl 3.5 wt.% solution. This novel approach provides invaluable guidance for determining the most energy-efficient operating conditions in the HBD process and establishes a solid foundation for further advancements in this field.

Crystallization-driven evolution of water occurrence states with implications on dewaterability improvement of waste-activated sludge

This study proposed to improve the dewaterability of waste-activated sludge (WAS) through crystallization-driven evolution of water occurrence states. Primarily, the feasibility of clathrate hydrate (i.e., CO2 hydrate) formation in WAS was examined. The thermodynamic analysis indicated that the CO2 hydrate formation with the excessive water in WAS followed pseudo-first-order kinetics, and fit of the data yielded a kobs value of 3.905 × 10-5 L∙mol-1∙s-1 for 274.15 K. With the water conversion efficiency of 100%, the crystallization-dissociation process of CO2 hydrate significantly improved the dewaterability of WAS in term of capillary suction time (CST) decreasing from 251.5 s to 57.4 s. Also, the relief of gas pressure can induce the hydrate dissociation, which creates a novel way to recycle CO2 gas and save the consumption of chemicals required by sludge dewatering process. Regarding the mechanism of hydrates-based sludge dewatering, the evolution of water occurrence state was investigated. The in-situ synchrotron X-ray computed microtomography visually analyzed the micro-scale porosity and interstitial water of WAS flocs. The model of three-dimensional pore structure was established and the porosity parameters of solid aggregates were determined. It was found that the volume of connected pores and the total pore volume fraction of solid compositions increased. But the mean volume and mean area of isolated pores simultaneously decreased by 14.6% and 12.4%, respectively, which meant that the steric hindrance caused by isolated pores was weakened due to the reduced solid-water contact area. In addition, the crystallization of water caused the reformation of conformation arrangement of vicinal water and solid molecules, which highly organized the water molecules into the crystal structure. Accordingly, an estimation method for vicinal water layer thickness was developed based on atom force microscope. The thickness of vicinal water layer was found to be reduced by 77.4% and the hydration repulsion among solid compositions was correspondingly weakened, which facilitated the aggregation of solid compositions, and the relatively separated hydrate phase and solid phase could be formed. All the above results open up a novel strategy for enhanced water-solid separation of WAS through the crystallization-driven evolution of water occurrence states. As distinguished from the conventional approaches, the hydrates-based sludge dewatering enhances the water-solid separation only with regulating the spatial arrangement of water-solid molecules, but without altering the chemical compositions. Thus, more chances can be created to increase the environmentally friendly attributes related to WAS dewatering.

Enhancement of sludge dewaterability by repeated inoculation of acidified sludge: Extracellular polymeric substances molecular structure and microbial community succession

Improving the dewatering performance of sewage sludge is of great scientific and engineering significance in the context of accelerated urbanization and increasingly strict environmental regulations. Acidified sludge (AS) can improve sludge dewatering performance, but the dewatering effect of repeated inoculation is unclear. The effects of long-term repeated inoculation of AS on the sludge dewaterability were investigated. The molecular structure and microbial community succession of extracellular polymeric substances (EPS) are emphasized. The results revealed that increasing the inoculation ratio of AS reduced the pH, absolute value of sludge zeta potential, and sludge particle size, and the decreasing trend was more evident with prolonging treatment time. Under the conditions of 30% and 50% AS inoculation, the dewatering performance of the sludge was significantly improved (p < 0.05). Compared with the raw sludge, the specific resistance of filtration (SRF) and capillary suction time of 30% inoculation were reduced by 64.3% and 50.1% after 30 cycles, respectively. Excluding loosely bound (LB)-EPS, soluble (S)-EPS and tightly bound (TB)-EPS exhibited a visible decrease, the protein in TB-EPS was significantly related to sludge dewaterability (p < 0.05). The fluorescent components of aromatic protein and fulvic acid-like substances in TB-EPS were significantly associated with SRF, with a correlation coefficient 0.99 (p < 0.05). Both the increase in the percentages of random coil and decrease in α-helix in TB-EPS contributed to improving dewaterability. Increasing Firmicutes and decreasing Chloroflexi levels improved the sludge dewatering capacity. Repeated inoculation did not disrupt the dewatering effect of AS rather increased the feasibility of the engineering application of AS. Considering the dewatering performance and cost synthetically, 30% AS inoculated ratio is feasible for practical applications.

Polyhexamethylene biguanidine used as a new type sewage sludge conditioning agent: Effect on sludge dewaterability and mechanism

Dewatering is the basic procedure of sludge treatment and disposal, and environmentally friendly and efficient sludge conditioning methods are urgently needed. Polyhexamethylene biguanide (PHMB), a broad-spectrum germicide used in daily life and medicine, was proposed as a sludge conditioning reagent in this paper, and its effect on waste activated sludge (WAS) dewaterability was studied for the first time. Results showed that PHMB can improve sludge dewatering performance, and capillary suction time (CST) and water content (Wc) of dewatered sludge cake was reduced by 78.11% and 13.37% with 100 mg PHMB/g dry sludge (DS). Further investigation revealed that the sludge properties changed pronouncedly after PHMB conditioning, the bound water content decreased from 1.58 g/g DS to 1.29 g/g DS, the particle size (D50) increased from 34.3 μm to 39.2 μm, the zeta potential increased from -20.96 mV to -3.36 mV, and the flowability increased whilst the viscosity decreased. When the dose of PHMB was lower than 50 mg/g DS, it mainly reacted with extracellular polymeric substance (EPS), resulting in a decrease in its content, which was also manifested by the decrease of molecular weights. However, when the dose reached 100 mg/g DS, PHMB would disrupt the cytomembranes of microorganisms and release cellular contents, reflected by a corresponding growth of EPS contents and the intensity of Fourier transform infrared (FTIR) spectrum. And the scanning electron microscope (SEM) images showed that PHMB conditioning made cracks and holes on sludge microstructures. The key mechanism of PHMB improving sludge dewaterability was inferred as "organic molecules disrupting" and "sludge particles flocculating". These findings demonstrate that PHMB is promising to be a novel, effective, and environmentally friendly sludge conditioning reagent.

Influential mechanism of water occurrence states of waste-activated sludge: Over-focused significance of cell lysis to bound water reduction

The rigid cell membrane structure is widely thought to retain the intracellular water and positively contributes to the presence of bound water in waste-activated sludge (WAS), which is the main obstacle of its highly-efficient dewatering. However, few studies realized the quantification of intracellular water fraction in the total bound water. Thus, there still may be some debates on whether and what extent of cell lysis is optimal for the dewaterability improvement. This study specifically focused on the effect of microbial cell lysis on the water occurrence states of WAS. The sonication, cyclic freezing-thawing and dimethyl sulfoxide (DMSO) amendment were used as the non-chemical means for cell lysis without altering the chemical compositions of WAS. The extent of cell lysis was quantified by the aqueous lactate dehydrogenase (LDH) released from intracellular cytoplasm and the water occurrence states of WAS were characterized by the transverse relaxation time (T₂) spectra of low-field nuclear magnetic resonance (NMR). The results indicated that 8 h sonication (60 W/g dry matter, solid content of WAS: 23.10±0.30 g/L) completely lysed the microbial cells, but only increased the moderately mobile water fraction from 0.555% to 2.370%; similarly, it could be estimated that nearly 15% of cells were destructed after 5 times of freezing-thawing, but the fraction of moderately mobile water only rose from 0.555% to 0.805%. The transmission electron microscope (TEM) with ultrathin sections visually tracked the WAS micro-morphology accompanied with the cell lysis; the sonication caused the notable lysis of microbial cells and dispersed the external encapsulating components, which originally surrounded microbial cells closely; most of the microbial cells could be deformed but wasn't lysed by cyclic freezing-thawing; DMSO amendment made the outer edge of microbial cells tend to be rough, which may reflect the DMSO-enhanced permeability of cell membrane. The correlative analysis further indicated that the capillary suction time (CST) had the close correlation with particle size/zeta potential (Pearson coefficient>0.85, p-value<0.05), but no strong correlation was identified between CST and slightly reduced bound water contents (Pearson coefficient<0.9, p-value≥0.05). Instead of the cell integrity, the compositional aggregation states dominated the water occurrence states of WAS. Highly-efficient conditioning approaches should rely on the reduction of bio-floc porosity through eliminating solid-liquid interfacial affinity instead of damaging the cell membrane structure.

A unified operating procedure is crucial to evaluate sludge dewaterability, taking the setup of refrigerated storage time as an example

Although extensive efforts have been carried out to study sludge dewatering mechanism, the lack of universal operating procedures makes it never be satisfactorily explained. This study evaluated the impact of a unified operating procedure on waste activated sludge (WAS) dewaterability by taking the setup of refrigerated storage time as an example. It was found that storage time played an important role in determining WAS dewaterability and sampled WAS should be refrigerated within 2 days. The results showed that after 2-d storage, sludge filterability was deteriorated significantly while the extent of dewatering efficiency had little change. Meanwhile, increasing storage time greatly increased the release of extracellular polymeric substances (EPS) and heavy metals, decreased sludge viscosity and weakened its network strength, but had little impact on the floc size and zeta potential of the sludge samples. It can hardly reveal the mechanism of storage time on sludge dewaterability due to the non-uniformity of operating procedures in literatures, which is normally ignored. This study emphasizes a unified operating procedure is crucial to evaluate WAS dewaterability. Therefore, more efforts shall be focused on establishing the uniform operating procedure while advancing applied research in the field of sludge dewatering.

Deciphering the impacts of composition of extracellular polymeric substances on sludge dewaterability: An often overlooked role of amino acids

An investigation was conducted for waste activated sludge pretreated by different methods (e.g., ultrasonic, thermal, ozone, and acid/alkaline) in order to establish correlations between amino acids and parameters related to sludge dewaterability (e.g., capillary suction time (CST), specific resistance to filtration (SRF), proteins (PN) and polysaccharides (PS) in different fractions of extracellular polymeric substances (EPS), zeta potential, and particle sizes). The results indicated that glycine, serine, and threonine were the key identified amino acids correlated with parameters related to sludge dewaterability. To be exemplified, glycine showed positive correlations with the normalized CST (regression coefficient (R) = 0.72, p < 0.05), the normalized SRF (R = 0.74, p < 0.05), PN in soluble EPS (R = 0.89, p < 0.05), PS in soluble EPS (R = 0.56, p < 0.05), tryptophan-like PN in soluble EPS (R = 0.60, p < 0.05), and tryptophan-like PN in loosely-bound EPS (R = 0.58, p < 0.05). After adding extra glycine, serine, and threonine into sludge samples, sludge dewaterability was deteriorated. The hydrophilic functional groups of CO and C-OH were found to be more predominant in sludge with the presence of these amino acids. The Lewis acid-base interaction predominated in determining the net attraction among sludge flocs. Moreover, the presence of glycine, serine, and threonine resulted in high repulsive hydrophilic interaction, which deteriorated sludge dewaterability. This study emphasized the importance of amino acids in sludge dewatering and amino acids might be incorporated into parameters reflecting sludge dewaterability.

Critical review on dewatering of sewage sludge: Influential mechanism, conditioning technologies and implications to sludge re-utilizations

Sewage sludge (mainly composed of excessive bio-sludge) is an inevitable by-product of biological wastewater treatment process and contains various toxic substances, such as pathogens, heavy metals, and organic contaminants. The production of sewage sludge may cause serious pollution risks without appropriate disposals. As the essential step of sludge treatment, dewatering plays significant roles in minimizing the sludge volume, facilitating the transportation, increasing the calorific value and even reducing the leachate production in landfill sites. This paper presents a comprehensive review on the issues related to dewatering of sewage sludge. Section 1 starts with the environmental implications of sludge dewatering. Section 2 deals with the concepts and challenges about differentiation of bound water fractions, and also reviews the recent progress of in-situ visualization of water occurrence states in bio-flocs. Section 3 discusses about how various physiochemical properties influence the sludge dewaterability, and the insufficiency in in-situ micro-characterization of sludge constituents is pointed out. Section 4 reviews the existing conditioning technologies for sludge dewaterability improvement, and the advantages/disadvantages of each technology in terms of applicable occasions, material consumption, energy consumption and environmental impacts are evaluated. The last section (section 5) specifically analyzes the feasibility of integrating sludge dewatering and re-utilization, and raises attention to the potential environmental risks of dewatering conditioning. Based on the above discussion, we propose that a unified theory for sludge dewaterability improvement remains to be established. Especially, how the molecular structures of sludge compositions affect the solid-water interface behavior requires to be deepened, which will further unravel the mechanism behind strong water-holding capacities of bio-flocs. Additionally, we believe that the key challenges for sludge dewatering is how to select the appropriate conditioning technique according to the physiochemical properties of target sludge. The reliable indicators for real-time control of conditioning operations are still deficient, e.g., dynamic dosage control of conditioning chemicals. Accordingly, the potential environmental risks of excessive conditioning chemicals should be taken into more consideration.

Comprehensive investigation of the relationship between organic content and waste activated sludge dewaterability

The relationship between sludge organic fraction and its dewaterability is well known in practice. However, the formal study to reveal the underlying reason is limited. To improve understanding of the nature of organic content on sludge dewatering process, this study systematically evaluated the effects of sludge organic content on its dewaterability and revealed the underlying mechanism. Analysis of 10 waste activated sludge (WAS) samples with varying organic contents showed that capillary suction time (CST) increased linearly from 34.90 ± 0.10 s to 104.90 ± 0.30 s (R² = 0.92, p < 0.01), whereas the solid content of centrifuge cake decreased from 21.23 %±0.45 % to 12.52 %±0.14 % (R² = 0.89, p < 0.01) when organic fractionincreased from 35.72 % to 61.11 %. These results first confirmed that WAS dewatering performance was negatively correlated to its organic content. Then, the underlying mechanism was revealed by studying the basic physicochemical properties of WAS with various organic content. The results showed that sludge with a higher organic content generally had greater extracellular polymeric substances (EPS) content, lower density and higher negative zeta potential, which hinder the aggregation and flocculation of floc particles. These properties endow the WAS with a higher organic content generally possessed more bound water content, small pores, poorer fluidity, and stronger network strength. These characteristics can hamper the separation of water from sludge cake during dewatering. Based on which, this study discussed the potential of organic fraction as a surrogate of EPS for evaluating WAS dewaterability and indicated the organic fraction can be a useful and strong indicator of WAS dewaterability.