Rheological characterization of thermal hydrolysed waste activated sludge

Yield stress Measurement of municipal sludge: A comprehensive evaluation of testing methods and concentration effects using a rotational rheometer

Accurate prediction and measurement of yield stress are crucial for optimizing sludge treatment and disposal. However, the differences and applicability of various methods for measuring yield stress are subjects of ongoing debate. Meanwhile, literature on measuring sludge yield stress is limited to low solid concentrations (TS <10%), understanding and studying the yield stress of medium to high solid concentration sludge is crucial due to increasingly stringent standards for sludge treatment and disposal. So, this study employed a rotational rheometer to measure sludge yield stress across a wide range of TS (4-50%) using steady shear, dynamic oscillatory shear, and transient shear. The study derived significant conclusions by comparing and summarizing the applicability and limitations of each testing method: Dynamic oscillatory shear methods, including G'-σ curve method, γ-σ curve method, and G**γc method can measure sludge yield stress ranging from 4% to 40% TS, while other methods are restricted to low or limited solid concentrations; The G' = G″ method, utilizing the intersection of G' and G″ curves, consistently yields the highest value for yield stress when 4%≤ TS ≤ 12%; The rotational rheometer cannot measure sludge yield stress when the solid concentration exceeds 40% TS; The relationship between sludge yield stress and solid concentration is stronger as a power-law for TS ≤ 25%, transitioning to linear for higher concentrations (28%≤ TS <40%). This study systematically explores the applicability and limitations of various measurement methods for characterizing sludge yield stress across a wide range of solid concentrations, providing valuable guidance for scientific measurement and highlighting challenging research issues.

Fractional calculus as a generalized kinetic model for biochemical methane potential tests

This study presents a fractional calculus model as a generalized kinetic model for estimating the maximum methane yield and degradation kinetics in biomethane potential (BMP) assays, a key analytical method in anaerobic digestion research and application. The fractional model outperformed common first-order kinetic models by yielding superior data fitting and properly managing substrate heterogeneity. The fractional model showed robust performance in mono-digestion, co-digestion and pre-treatment BMP assays with or without presence of large tailing or sigmoidal patterns in the BMP curve. The main advantage of the fractional model over other models is its ability to capture the complexities of the methane production process without losing model accuracy. Assessment of the mathematical model revealed that for fractional orders greater than 0.8 the Mittag-Leffler sequence could be transformed into a more computationally efficient exponential function.

Rethinking the relationships between gel like structure and sludge dewaterability based on a binary gel like structure model: Implications for the online sensing of dewaterability

The digital transformation of sludge treatment processes requires online sensing of dewaterability. This topic has been attempted for many years based on macroscopic shear rheology. However, the relationship between rheological behavior and dewaterability remains noncommittal, and the reason is unclear. Herein, a binary gel-like structure model was proposed including the interactions network at the supra-flocs level and the gel-like structure at the flocs level. Multiple advanced techniques including optical tweezers were employed to precisely understand the binary gel-like structure and to classify the correlation mechanism between this gel-like structure, rheological behavior, and dewaterability. The analysis of sludge from eight wastewater treatment plants showed the binary gel-like structures at both supra-flocs and flocs levels have significant relationships with sludge dewaterability (p < 0.05). Further deconstruction of the sludge viscoelastic behavior illustrated that the gel-like structure at the supra-flocs level dominates the rheological behavior of sludge. Moreover, the direct description of the binary gel-like structure in four typical sludge treatment processes highlighted the importance of the flocs level's structure in determining the dewaterability. Overall, this study revealed that shear rheology may prefer to stress the interactions network at the supra-flocs level but mask the flocs level's structure, although the latter is important. This observation may provide a general guideline for the design of robust sensors for dewaterability.

Iron-rich digestate biochar toward sustainable peroxymonosulfate activation for efficient anaerobic digestate dewaterability

In this study, a suite of Fe-rich biochars derived from Fenton-like treated digestate (Fe-BC) were fabricated under different pyrolysis temperatures (300, 500, and 800 °C), which were firstly utilized as peroxymonosulfate (PMS) activators for promoting digestate dewaterability with wide applicability. Results showed that compared to the Fe-BC₃₀₀/Fe-BC₅₀₀ + PMS treatments, Fe-BC₈₀₀ + PMS process performed superior digestate dewaterability in which specific resistance to filtration reduction and water content reduction improved by > 12.5% and > 130%, respectively, under the optimal conditions. Mechanistic results demonstrated that in Fe-BC₈₀₀ + PMS system, HO• and SO₄^•- oxidation played a pivotal role on promoted digestate dewaterability, while HO• and ¹O₂ oxidation was dominated in Fe-BC₃₀₀/Fe-BC₅₀₀ + PMS treatments. Fe-BC₈₀₀ containing higher Fe and CO contents could efficiently interact with PMS to generate numerous HO• and SO₄^•- via iron cycle. These highly reactive oxygen species proficiently reduced the hydrophilic biopolymers, protein molecules, and amino acids in extracellular polymeric substances, leading to remarkable decrease in particle size, hydrophilicity, adhesion, network strength, and bound water of digestate. Consequently, the flowability and dewaterability of digestate could be significantly enhanced. The cost-benefit result indicated the Fe-BC + PMS treatment possessed desirable reusability, applicability, and economic viability. Collectively, the Fe-BC + PMS is a high-performance and eco-friendly technique for digestate dewatering, which opens a new horizon towards a closed-loop of digestate reutilization.

Accelerated stabilization of high solid sludge by thermal hydrolysis pretreatment in autothermal thermophilic aerobic digestion (ATAD) process

Autothermal thermophilic aerobic digestion (ATAD) is a rapid biological treatment technology for sludge stabilization. To improve digestion efficiency and shorten stabilization time, thermal hydrolysis pretreatment was employed before ATAD of high solid sludge. The results showed that accelerated stabilization of high solid sludge (total solid = 10.1%) was achieved by thermal hydrolysis pretreatment with volatile solid removal efficiency of 40.3% after 8 days of ATAD, 11 days earlier than unpretreated sludge. The enhanced release and hydrolysis of intracellular organics resulted in a solubilization degree of 45.3%. The reduced sludge viscosity and improved fluidity after thermal hydrolysis facilitated mixing, aeration and organics degradation during ATAD. Excitation emission matrix analysis indicated that the fluorescence intensity of soluble microbial byproduct and tyrosine-like protein increased markedly after thermal hydrolysis and decreased after ATAD. The proportion of high molecular weight (MW > 10 kDa) substances in the supernatant increased significantly after thermal hydrolysis, while the low MW (MW < 1 kDa) substances decreased after ATAD. The significant difference in microbial composition between the pretreatment and control groups elucidated the accelerated sludge stabilization under thermal hydrolysis. This work provides an efficient and practical strategy to achieve rapid stabilization of high solid sludge.

Viscous and filamentous bulking in activated sludge: Rheological and hydrodynamic modelling based on experimental data

Although achieving good activated sludge settleability is a key requirement for meeting effluent quality criteria, wastewater treatment plants often face undesired floc structure changes. Filamentous bulking has widely been studied, however, viscous sludge formation much less investigated so far. Our main goal was to find relationship between sludge floc structure and related rheological properties, moreover, to estimate pressure loss in pipe networks through hydrodynamic modelling of the non-Newtonian flows in case of well settling (ideal-like), viscous and filamentous sludge. Severe viscous and filamentous kinds of bulking were generated separately in continuous-flow lab-scale systems initially seeded with the same reference (ideal-like) biomass and the entire evolution of viscous and filamentous bulking was monitored. The results suggested correlation between the rheological properties and the floc structure transformations, and showed the most appropriate fit for the Herschel-Bulkley model (vs. Power-law and Bingham). Validated computational fluid dynamics studies estimated the pipe pressure loss in a wide Reynolds number range for the initial well settling (reference) and the final viscous and filamentous sludge as well. A practical standard modelling protocol was developed for improving energy efficiency of sludge pumping in different floc structure scenarios.

Mechanisms, status, and challenges of thermal hydrolysis and advanced thermal hydrolysis processes in sewage sludge treatment

Sewage sludge management has garnered interest in both academia and industry due to the challenges of overpopulation and its potential as a bioenergy source. Thermal hydrolysis is a promising technology for sludge pre-treatment prior to anaerobic digestion to enhance biogas production. However, the technology is facing two main problems; the dark colour of sludge can affect UV disinfection and the formation of methanogenesis inhibitors such as free ammonia and refractory compounds have a significant impact on methane production in anaerobic digestion processes. Advanced thermal hydrolysis, which is an oxidative thermal hydrolysis process, has been introduced to overcome these challenges. This study provides a comprehensive review of the mechanisms and reactions which occur during the hydrothermal hydrolysis and advanced thermal hydrolysis processes. Technical and implementation challenges of both technologies are discussed. Additionally, the prospects of the technologies are assessed through their technology readiness levels. An assessment of the relevant literature is also provided to illuminate the aspects in which research gaps exist and areas where additional studies could be performed.

Underestimated humic acids release and influence on anaerobic digestion during sludge thermal hydrolysis

Humic-like acids (HAs) are abundant in sewage sludge but mainly bonded with solids. Thus, their influences are often neglected in conventional digestion processes. Currently thermal hydrolysis pretreatment (THP) has been widely adopted in sludge anaerobic digestion (AD) to enhance hydrolysis of complex matters and further to improve methane production. However, the impacts of enhanced release of HAs and the mechanisms involved are not well understood and need to be further investigated because the substantial amounts of HAs present in AD could severely threaten the sludge AD processes. Results in the present study indicated that the concentration of soluble HAs in sludge was elevated by 90 times due to the THP, from 8 mg/L in raw sludge to 727 mg/L in the pretreated sludge hydrolyzed at 180 °C. Moreover, the structural characteristics of soluble HAs, including aromatic condensation degree, elemental composition and functional group, also showed substantial differences with the increased temperature of the THP. Furthermore, the release of HAs presented significant influences on sludge digestion. Acidification rate was inhibited by over 50% with 0.4 g/L of HAs, whereas methanogenesis was improved by nearly 200% with 0.8 g/L HAs and inhibited about 50% with 2.0 g/L. The activities of proteinase and co-enzyme F₄₂₀ were decreased by 20% and increased by 19%, respectively, under HAs stress at 0.6 g/L for 5 days. Moreover, molecular structural changes of soluble HAs also contributed to the influences. Especially, the E4/E6 value representing the degree of HAs aromatic condensation and C/N ratio of soluble HAs were closely correlated with their inhibition degree to sludge hydrolysis. The findings of this study demonstrate that the influences of HAs are evident and also vary to the different steps of anaerobic digestion processes, which shall not be negligible during the sludge digestion that is with THP. Due to the rate-limiting step was methanogenesis in the AD process of pretreated sludge by thermal hydrolysis, HAs concentration was recommended at low level, for example around 1.0 g/L, to accelerate or not limit methanogenesis.

Roles of hydrothermal-alkaline treatment in tannery sludge reduction: rheological properties and sludge reduction mechanism analysis

The hydrothermal-alkaline treatment (HAT) is an efficient sludge reduction method. However, the roles of HAT in tannery sludge reduction are not very clear. In this study, the sludge reduction mechanism of HAT was explored. The results showed that HAT had good performance for the organic dissolution of tannery sludge. The reduction of the sludge mass was calculated by the mass of the separated wet sludge solid (4000 rpm, 10 min) before and after HAT. The HAT parameters for sludge reduction (SR) were optimized by the Box–Behnken, and the sludge reduction was 62.5% under optimal conditions (198 °C, 87 min and 8.7 g L⁻¹ NaOH). The soluble organics, especially a polysaccharide (PS) and ammonia nitrogen (NH₃–N), showed a close correspondence with the SR ratio. The rheological properties of the sludge indicated that the reticular structures in the sludge were destroyed after HAT. The tannery sludge solid became more pyknotic than raw sludge after the hydrothermal-alkaline treatment. The tannery sludge reduction can be attributed to the damage of reticular structures, organic dissolution and release of bound water.

The hydrothermal-alkaline treatment (HAT) is an efficient sludge reduction method.

Hydrolysis and decomposition of waste activated sludge with combined lysozyme and rhamnolipid treatment: Effect of pH

Effect of pH on waste activated sludge (WAS) hydrolysis and decomposition treating with lysozyme and rhamnolipid combined (Ly + RL) was investigated in this study. Results showed that Ly + RL system could significantly improve the release of soluble organic matters at the optimal RL dosage of 0.3 g/gSS and lysozyme dosage of 0.15 g/gSS. Alkali conditions showed better effect than that of acid on the release of soluble organics, improvement of WAS biodegradability and reduction of big floc size within Ly + RL treatment system and the optimal pH was 10. And 9591.6 mg/L soluble chemical oxygen demand (SCOD), 1612.0 mg/L protein and 1211.6 mg/L polysaccharide were released at pH10 after 12 h co-digestion. 83.7% bacteria and 92.2% archaea were decomposed at pH10. Class Gammaproteobacteria (82.4%) was the predominant bacteria after treated by Ly + RL system, and the treated WAS was beneficial for the subsequent organics bio-degradation and volatile fatty acids accumulation.