Novel strategies to enhance hydrodynamic cavitation in a circular venturi using RANS numerical simulations

Numerical investigation of three-dimensional effects of hydrodynamic cavitation in a Venturi tube

Hydrodynamic Cavitation (HC) is a highly turbulent, unsteady, multi-phase flow that has been useful in many processing applications like wastewater treatment and process intensification and hence needs to be studied in detail. The aim of this study is to investigate the mechanisms driving HC inside a Venturi tube using numerical simulations. The numerical simulations are conducted in the form of both two-dimensional (2D) and three-dimensional (3D) simulations using the Detached Eddy Simulation (DES) model database to simulate the cavitation-turbulence interplay, and the results are validated against high-fidelity experimental data. Initial 2D calculation results show that though URANS models are able to show unsteady cavitation, they are unable to reproduce the correct cavity morphology while the DES models reproduce the cavity morphology accurately. After extending to 3D simulations and the resulting vorticity budget analysis highlight the cavitation-vortex interactions and show the domination of velocity gradients and the growth and shrinking of the fluid element terms over the baroclinic torque for vortex production. Finally, localized scale comparisons are conducted to evaluate the model's ability to simulate the cavitation-turbulence interaction. It is observed that the 3D DES simulations are able to predict accurately the cavitation-turbulence interaction on a localized scale for turbulence properties like Reynolds shear stress and Turbulent Kinetic Energy (TKE), emphasizing the 3D effects of turbulence and their influence on the cavitating flow. However, significant discrepancies continue to exist between the numerical simulations and experiments, near the throat where the numerical simulations predict a thinner cavity. Therefore, this study offers new insights on simulating HC and highlights the bottleneck between turbulence model development and accurate simulations of HC to provide a reference for improving modeling accuracy.

Effects of various rotational speeds of hydrodynamic disintegrator on carbon, nutrient, and energy recovery from sewage sludge

Until recently, sewage sludge produced in wastewater treatment processes was considered problematic waste. It currently constitutes a valuable substrate for raw materials and energy recovery. One of the methods of intensifying resource recovery from sludge is its pretreatment by means of disintegration methods. This study presents the CFD modelling and experimentally investigates the use of a hydrodynamic cavitation rotor operated with various rotational speeds (1500, 2500, and 300 rpm) for the recovery of organic compounds, nutrients, and energy. Rheological properties of raw sludge, a non-Newtonian fluid, were determined and used in the modelling calculations. Cavitation zones were observed for 2500 rpm and 3000 rpm, although a stronger cavitation effect occurred for a rotational speed of 3000 rpm. A rotational speed of 1500 rpm was too low to generate a pressure drop below 1705 Pa, and no cavitation was recorded. An increase in rotational speed from 1500 rpm to 3000 rpm for each analysed energy density caused an increase in SCOD and nitrogen concentration. Moreover, it was determined that at low energy densities (<105 kJ/L), mechanical tearing was the dominant factor responsible for carbon recovery, and at its higher values (≥105 kJ/L), the cavitation phenomenon became increasingly important. Rotation speed also had a significant effect on methane yield (YCH4). An increase in YCH4 by 6.2% was recorded only for disintegrated sludge at a rotational speed of 1500 rpm in reference to untreated sludge. Disintegration conducted at higher rotational speeds led to a decrease in YCH4 (-0.7% for 2500 rpm and -7.9% for 3000 rpm).

Trends and characteristics of employing cavitation technology for water and wastewater treatment with a focus on hydrodynamic and ultrasonic cavitation over the past two decades: A Scientometric analysis

Cavitation-based technologies have emerged as a sustainable and effective way to treat natural waters and wastewater, considering their increasing scarcity due to pollution and climate change. For this reason, this work aimed to conduct a scientometric analysis on the topic of cavitation for water and wastewater treatment during the last 20 years, from 2001 to August 2022. We focused on hydrodynamic and ultrasonic cavitation as the prevalent methods of inducing cavitation. Furthermore, an in-depth study on the main trends regarding the number of publications and citations, keywords co-occurrence and evolution, and countries' publication trends was carried out to investigate the future direction of this research topic. The data was gathered from the Web of Science database and analyzed by the Visualization Of Similarities software. This work focused on: i) publication and citation trends, ii) scientific categories, iii) countries' contribution to the topic of cavitation, iv) prominent journals, v) keyword co-occurrence and cluster analysis, and vi) keyword evolution analysis. Results showed a significant increase in publications during the past 5 years. The scientific categories with the highest number of publications were "environmental sciences" and "environmental engineering," with a combined share of 19.4 % of publications. Keywords evolution analysis showed that limited focus was given to topics related to "energy" and "energy efficiency" in the field of cavitation, but with the rising importance of each process's sustainability, the attention given to these concepts will increase in the future. Future directions for the topic of cavitation-related water and wastewater treatments will shift towards more environmentally friendly applications of hydrodynamic and ultrasonic cavitation as well as towards more green and sustainable approaches to address the increasing water pollution problems and shortage. Moreover, it will include other uses besides water treatment such as manufacturing nanomaterials food production and medicine.

CFD-assisted modeling of the hydrodynamic cavitation reactors for wastewater treatment - A review

Hydrodynamic cavitation has been a promising method and technology in wastewater treatment, while the principles based on the design of cavitational reactors to optimize cavitation yield and performance remains lacking. Computational fluid dynamics (CFD), a supplementation of experimental optimization, has become an essential tool for this issue, owing to the merits of low investment and operating costs. Nevertheless, researchers with a non-engineering background or few CFD fundamentals used straightforward numerical strategies to treat cavitating flows, and this might result in many misinterpretations and consequently poor computations. This review paper presents the rationale behind hydrodynamic cavitation and application of cavitation modeling specific to the reactors in wastewater treatment. In particular, the mathematical models of multiphase flow simulation, including turbulence closures and cavitation models, are comprehensively described, whilst the advantages and shortcomings of each model are also identified and discussed. Examples and methods of the coupling of CFD technology, with experimental observations to investigate into the hydrodynamic behavior of cavitating devices that feature linear and swirling flows, are also critically summarized. Modeling issues, which remain unaddressed, i.e., the implementation strategies of numerical models, and the definition of cavitation numbers are identified and discussed. Finally, the advantages of CFD modeling are discussed and the future of CFD applications in this research area is also outlined. It is expected that the present paper would provide decision-making support for CFD beginners to efficiently perform CFD modeling and promote the advancement of cavitation simulation of reactors in the field of wastewater treatment.

Bayesian Inference of Cavitation Model Coefficients and Uncertainty Quantification of a Venturi Flow Simulation

In the present work, uncertainty quantification of a venturi tube simulation with the cavitating flow is conducted based on Bayesian inference and point-collocation nonintrusive polynomial chaos (PC-NIPC). A Zwart–Gerber–Belamri (ZGB) cavitation model and RNG k-ε turbulence model are adopted to simulate the cavitating flow in the venturi tube using ANSYS Fluent, and the simulation results, with void fractions and velocity profiles, are validated with experimental data. A grid convergence index (GCI) based on the SLS-GCI method is investigated for the cavitation area, and the uncertainty error (UG) is estimated as 1.12 × 10−5. First, for uncertainty quantification of the venturi flow simulation, the ZGB cavitation model coefficients are calibrated with an experimental void fraction as observation data, and posterior distributions of the four model coefficients are obtained using MCMC. Second, based on the calibrated model coefficients, the forward problem with two random inputs, an inlet velocity, and wall roughness, is conducted using PC-NIPC for the surrogate model. The quantities of interest are set to the cavitation area and the profile of the velocity and void fraction. It is confirmed that the wall roughness with a Sobol index of 0.72 has a more significant effect on the uncertainty of the cavitating flow simulation than the inlet velocity of 0.52.

Enhanced Non-Contact Grip Force and Swirl Stability by a Combined Venturi-Vortex Air Head

A combination of the venturi module and the vortex cup was proposed to solve vortex instability and to enhance grip capacity. Mounting a venturi suction pad inside the vortex cup improved vacuum generation efficiency. When the vortex cup properly maintained the non-contact air gap and generated an equivalent vacuum to achieve a sealing effect around the open gap of the suction pad, the combined head improved grip capacity and stabilized the non-contact environment. Furthermore, the flow patterns around the venturi chamber and the swirl inside the vortex cup were analyzed based on the design elements of each module. In a module that integrated some of the venturi’s features internally, increased air consumption of the vortex cup was required than that of the venturi. However, it supported a wide range of non-contact grips. The coupled model effectively protected the vacuum suction features of the venturi suction pad in all non-contact environments in that range.