Electro-Fenton improving fouling mitigation and microalgae harvesting performance in a novel membrane photobioreactor

A review on algal biomass dewatering and recovery of microalgal-based valuable products with different membrane technologies

Efficient microalgae harvesting and dewatering are critical processes for a range of applications, including the production of raw materials, nutritional supplements, pharmaceuticals, sustainable biofuels, and wastewater treatment. The optimization of these processes poses significant challenges due to the need for high efficiency and sustainability while managing costs and energy consumption. This review comprehensively addresses these challenges by focusing on the development and application of various membrane filtration technologies specifically designed for the effective harvesting and dewatering of algal biomass. Membrane filtration has emerged as a predominant method due to its ability to handle large volumes of microalgae with relatively low energy requirements. This review systematically examines the different membrane-based technologies and their effectiveness in recovering valuable components from algal biomass, such as lipids, proteins, and carbohydrates. The discussion begins with an overview of the physical characteristics of microalgae and their cultivation conditions, which are critical for understanding how these factors influence the performance of membrane filtration processes. Key aspects such as the features of algal cells, the presence of algal organic matter, and transparent exopolymer particles are explored in detail. The review also delves into various strategies for improving membrane antifouling properties, which are essential for maintaining the efficiency and longevity of the filtration systems. In addition, the advantages and disadvantages of different membrane techniques are reviewed, highlighting their respective performance in separating microalgae and dewatering. Finally, the review offers insights into future research directions and technological advancements that could further enhance the efficiency and sustainability of microalgae processing. This comprehensive evaluation aims to provide a thorough understanding of current membrane technologies, their applications, and the ongoing developments necessary to overcome existing limitations and improve overall process performance.

Mechanisms and Strategies of Advanced Oxidation Processes for Membrane Fouling Control in MBRs: Membrane-Foulant Removal versus Mixed-Liquor Improvement

Membrane bioreactors (MBRs) are well-established and widely utilized technologies with substantial large-scale plants around the world for municipal and industrial wastewater treatment. Despite their widespread adoption, membrane fouling presents a significant impediment to the broader application of MBRs, necessitating ongoing research and development of effective antifouling strategies. As highly promising, efficient, and environmentally friendly chemical methods for water and wastewater treatment, advanced oxidation processes (AOPs) have demonstrated exceptional competence in the degradation of pollutants and inactivation of bacteria in aqueous environments, exhibiting considerable potential in controlling membrane fouling in MBRs through direct membrane foulant removal (MFR) and indirect mixed-liquor improvement (MLI). Recent proliferation of research on AOPs-based antifouling technologies has catalyzed revolutionary advancements in traditional antifouling methods in MBRs, shedding new light on antifouling mechanisms. To keep pace with the rapid evolution of MBRs, there is an urgent need for a comprehensive summary and discussion of the antifouling advances of AOPs in MBRs, particularly with a focus on understanding the realizing pathways of MFR and MLI. In this critical review, we emphasize the superiority and feasibility of implementing AOPs-based antifouling technologies in MBRs. Moreover, we systematically overview antifouling mechanisms and strategies, such as membrane modification and cleaning for MFR, as well as pretreatment and in-situ treatment for MLI, based on specific AOPs including electrochemical oxidation, photocatalysis, Fenton, and ozonation. Furthermore, we provide recommendations for selecting antifouling strategies (MFR or MLI) in MBRs, along with proposed regulatory measures for specific AOPs-based technologies according to the operational conditions and energy consumption of MBRs. Finally, we highlight future research prospects rooted in the existing application challenges of AOPs in MBRs, including low antifouling efficiency, elevated additional costs, production of metal sludge, and potential damage to polymeric membranes. The fundamental insights presented in this review aim to elevate research interest and ignite innovative thinking regarding the design, improvement, and deployment of AOPs-based antifouling approaches in MBRs, thereby advancing the extensive utilization of membrane-separation technology in the field of wastewater treatment.

Integrating electro-Fenton and microalgae for the sustainable management of real food processing wastewater

The present study demonstrates, for the first time, the feasibility of a two-step process consisting of Electro-Fenton (EF) followed by microalgae to treat highly loaded real food processing wastewater along with resource recovery. In the first step, EF with a carbon felt cathode and Ti/RuO2-IrO2 anode was applied at different current densities (3.16 mA cm-2, 4.74 mA cm-2 and 6.32 mA cm-2) to decrease the amount of organic matter and turbidity and enhance biodegradability. In the second step, the EF effluents were submitted to microalgal treatment for 15 days using a mixed culture dominated by Scenedesmus sp., Chlorosarcinopsis sp., and Coelastrum sp. Results showed that current density impacted the amount of COD removed by EF, achieving the highest COD removal of 77.5% at 6.32 mA cm-2 with >95% and 74.3% of TSS and PO43- removal, respectively. With respect to microalgae, the highest COD removal of 85% was obtained by the culture in the EF effluent treated at 6.32 mA cm-2. Remarkably, not only 85% of the remaining organic matter was removed by microalgae, but also the totality of inorganic N and P compounds, as well as 65% of the Fe catalyst that was left after EF. The removal of inorganic species also demonstrates the high complementarity of both processes, since EF does not have the capacity to remove such compounds, while microalgae do not grow in the raw wastewater. Furthermore, a maximum of 0.8 g L-1 of biomass was produced after cultivation, with an accumulation of 32.2% of carbohydrates and 25.9% of lipids. The implementation of the two processes represents a promising sustainable approach for the management of industrial effluents, incorporating EF in a water and nutrient recycling system to produce biomass that could be valorized into clean fuels.

Rational design of a hydrophilic nanoarray-structured electro-Fenton membrane for antibiotics removal and fouling mitigation: An intensified catalysis process in an oxygen vacancy-mediated cathodic microreactor

Electro-Fenton membranes (EFMs) can synchronously realize organic micropollutants destruction and fouling mitigation in a single filtration process with the assistance of hydroxyl radicals (•OH). Herein, a nanoarray-structured EFM (NS-EFM) was designed by assembling Fenton reactive CoFe-LDH nanowires using a low-temperature hydrothermal method. Combined with a defect-engineering strategy, the oxygen vacancies (OVac) in the CoFe-LDH nanoarrays were tailored by manipulating the stoichiometry of cations to optimize the Fenton reactivity of NS-EFMs. The optimized NS-EFM demonstrated exceptional sulfamethoxazole (SMX) removal (99.4%) and fast degradation kinetics (0.0846 min-1), but lower energy consumption (0.22 kWh m-3 per log removal of SMX). In-depth mechanism analysis revealed that the intrinsic electronic properties of OVac endowed NS-EFM with enhanced reactivity and charge transferability at metallic active sites of CoFe-LDH, thereby intensifying •OH generation. Besides, the nanoarray-structured NS-EFM built a confined microreactor space, leading to expedited •OH microflow to SMX. Meanwhile, the hydrophilic nature of CoFe-LDH nanoarrays synergistically contributed to the high flux recovery (95.0%) and minimal irreversible membrane fouling (5.0%), effectively alleviating membrane fouling within pores and on surfaces. This study offers insights into the potential of defect engineering as a foundational strategy in the design of EFMs, significantly advancing the treatment of organic pollutants and control of membrane fouling.

Effect of external acetate added in aquaculture wastewater on mixotrophic cultivation of microalgae, nutrient removal, and membrane contamination in a membrane photobioreactor

The mixotrophic cultivation of microalgae in wastewater has attracted extensive attention due to its many advantages. In this study, acetate, which can be prepared by hydrolysis of aquaculture waste, was used as exogenous organic matter to promote the growth of Chlorella pyrenoidosa cultured in aquaculture wastewater. Microalgae cultivation was carried out in a membrane photobioreactor (MPBR) with continuous inflow and outflow mode. The results showed that exogenous acetate greatly promoted the mixotrophic growth of C. pyrenoidosa. When the dosage of acetate reached 1.0 g L-1, the relative growth rate of microalgae in the logarithmic stage reached 0.31 d-1, which was 4.4 times that of the control. As a result, exogenous acetate also promoted the removal of nutrients from aquaculture wastewater. During the stable operation stage of the MPBR with acetate added in the influent, an average of 87.41%-93.93% nitrogen and 76.34%-88.55% phosphorus was removed from the aquaculture wastewater containing 19.41 mg L-1 total inorganic nitrogen and 1.31 mg L-1 total inorganic phosphorus. However, it was worth noting that adding exogenous acetate also led to an increase in the membrane resistance of the membrane module in the MPBR. Membrane resistance was mainly composed of internal resistance (Ri) and cake resistance (Rc), and with the increase of acetate content in the influent, their proportion in the total resistance gradually increased. Ri contributed the major membrane resistance and was most affected by acetate dosage. Ri reached 32.04 × 1012 m-1 with 1 g L-1 acetate, which accounted for 69.49% of total resistance. Moreover, with the increase of influent acetate concentration of the MPBRs, both the number of insoluble contaminants and dissolved organic contaminants in the membrane modules increased. In addition, the composition of proteins, polysaccharides, and humus in dissolved organic contaminants was close to that in extracellular polymeric substances and soluble microbial products secreted by microalgae. These results suggested that the membrane fouling of membrane modules was closely related to the algal biomass content in the MPBRs. The above results provided a theoretical basis for reducing membrane fouling of MPBR.

Integrated culture and harvest systems for improved microalgal biomass production and wastewater treatment

Microalgae cultivation in wastewater has received much attention as an environmentally sustainable approach. However, commercial application of this technique is challenging due to the low biomass output and high harvesting costs. Recently, integrated culture and harvest systems including microalgae biofilm, membrane photobioreactor, microalgae-fungi co-culture, microalgae-activated sludge co-culture, and microalgae auto-flocculation have been explored for efficiently coupling microalgal biomass production with wastewater purification. In such systems, the cultivation of microalgae and the separation of algal cells from wastewater are performed in the same reactor, enabling microalgae grown in the cultivation system to reach higher concentration, thus greatly improving the efficiency of biomass production and wastewater purification. Additionally, the design of such innovative systems also allows for microalgae cells to be harvested more efficiently. This review summarizes the mechanisms, characteristics, applications, and development trends of the various integrated systems and discusses their potential for broad applications, which worth further research.

Ferrate modified carbon felt as excellent heterogeneous electro-Fenton cathode for chloramphenicol degradation

In this study, a novel and efficient heterogeneous electro-Fenton (EF) process with a potassium ferrate (K₂FeO₄) modified carbon felt (Fe-CF) cathode was developed for chloramphenicol (CAP) removal. The catalytic activity was assessed by the comparison of different systems and the effects of multiple operating parameters (K₂FeO₄ dosage, initial solution pH, applied current) and co-existing constituents. Results indicated that the Fe-CF cathode exhibited excellent performance for CAP degradation (almost 100% removal efficiency within 60 min) over a wide range of pH (pH 3-9) during heterogeneous EF ascribed to the synergistic effect of embedded iron species and porous graphitic carbon structure and effective utilization of the in-situ generated H₂O₂. Moreover, the Fe-CF cathode possessed good recyclability with low metal leaching (98.2% CAP removal efficiency after reused for 5 times) and outstanding real water application performance. The ∙OH and O₂∙^- were responsible for CAP degradation, while ∙OH played a main role. Moreover, the toxicity evaluation by E. coli growth experiments demonstrated an efficient toxicity reduction in this system. Overall, a novel heterogeneous EF functional cathode with superior performance was fabricated via a green, low-cost one-step method, which shows promising application potential for actual wastewater treatment.