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Sun W, Si Q, Zheng Z, Xuan Y, Zhou X, Wang P. Effect of aeration on oxygen transfer characteristics in integrated wastewater treatment systems utilizing mass transfer model and computation fluid dynamics methods. BIORESOURCE TECHNOLOGY 2024; 414:131588. [PMID: 39393648 DOI: 10.1016/j.biortech.2024.131588] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 07/30/2024] [Revised: 10/06/2024] [Accepted: 10/07/2024] [Indexed: 10/13/2024]
Abstract
This paper investigates the aeration and oxygen transfer characteristics within the aeration tank of an integrated wastewater treatment system (IWTS) using Computational Fluid Dynamics coupled with Population Balance Model and oxygen transfer model. The findings suggest that increasing the air flow rate significantly enhances the oxygen transfer rate, albeit at a decreasing rate of growth. The oxygen overall mass transfer coefficient is primarily influenced by the interfacial area per unit volume and to a lesser by the oxygen mass transfer coefficient (kL). A strong positive correlation is found between turbulence intensity and kL, which, along with dissolved oxygen distribution, confirms the critical role of turbulence in the oxygen transfer process. For small-scale IWTS, an air flow rate of 30 L/min may be the optimal choice.
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Affiliation(s)
- Wentao Sun
- Research Center of Fluid Machinery Engineering & Technology, Jiangsu University, Zhenjiang 212013, PR China
| | - Qiaorui Si
- Research Center of Fluid Machinery Engineering & Technology, Jiangsu University, Zhenjiang 212013, PR China
| | - Zhi Zheng
- School of the Environment and Safety Engineering, Jiangsu University, Zhenjiang 212013, PR China; School of Water, Energy and Environment, Cranfield University, College Road, Cranfield, United Kingdom
| | - Yipeng Xuan
- Research Center of Fluid Machinery Engineering & Technology, Jiangsu University, Zhenjiang 212013, PR China
| | - Xiaoyu Zhou
- Research Center of Fluid Machinery Engineering & Technology, Jiangsu University, Zhenjiang 212013, PR China
| | - Peng Wang
- Research Center of Fluid Machinery Engineering & Technology, Jiangsu University, Zhenjiang 212013, PR China.
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Shen L, Wu Q, Ye Q, Lin H, Zhang J, Chen C, Yue R, Teng J, Hong H, Liao BQ. Superior performance of a membrane bioreactor through innovative in-situ aeration and structural optimization using computational fluid dynamics. WATER RESEARCH 2023; 243:120353. [PMID: 37482001 DOI: 10.1016/j.watres.2023.120353] [Citation(s) in RCA: 3] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 03/07/2023] [Revised: 07/10/2023] [Accepted: 07/12/2023] [Indexed: 07/25/2023]
Abstract
The optimization of membrane bioreactors (MBRs) involves a critical challenge in structural design for mitigation of membrane fouling. To address this issue, a three-dimensional computational fluid dynamics (CFD) model was utilized in this study to simulate the hydrodynamic characteristics of a flat sheet (FS) MBR. The optimization of the membrane module configuration and operating conditions was performed by investigating key parameters that altered the shear stress and liquid velocity. The mixed liquor suspended solids (MLSS) concentration was found to increase the shear stress, leading to a more uniform distribution of shear stress. By optimizing the appropriate bubble diameter to 5 mm, the shear stress on the membrane surface was optimized with relatively uniform distribution. Additionally, extending the side baffle length dramatically improved the uniformity of the shear stress distribution on each membrane. A novel in-situ aeration method was also discovered to promote turbulent kinetic energy by 200 times compared with traditional aeration modes, leading to a more uniform bubble streamline. As a result, the novel in-situ aeration method demonstrated superior membrane antifouling potential in the MBR. This work provides a new approach for the structural design and optimization of MBRs. The innovative combination of the CFD model, optimization techniques, and novel in-situ aeration method has provided a substantial contribution to the advancement of membrane separation technology in wastewater treatment.
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Affiliation(s)
- Liguo Shen
- College of Geography and Environmental Sciences, Zhejiang Normal University, Jinhua 321004, PR China; Key Laboratory of Watershed Earth Surface Processes and Ecological Security, Zhejiang Normal University, Jinhua 321004, PR China
| | - Qihang Wu
- College of Geography and Environmental Sciences, Zhejiang Normal University, Jinhua 321004, PR China; Key Laboratory of Watershed Earth Surface Processes and Ecological Security, Zhejiang Normal University, Jinhua 321004, PR China
| | - Qunfeng Ye
- College of Geography and Environmental Sciences, Zhejiang Normal University, Jinhua 321004, PR China; Key Laboratory of Watershed Earth Surface Processes and Ecological Security, Zhejiang Normal University, Jinhua 321004, PR China
| | - Hongjun Lin
- College of Geography and Environmental Sciences, Zhejiang Normal University, Jinhua 321004, PR China; Key Laboratory of Watershed Earth Surface Processes and Ecological Security, Zhejiang Normal University, Jinhua 321004, PR China.
| | - Jianzhen Zhang
- College of Geography and Environmental Sciences, Zhejiang Normal University, Jinhua 321004, PR China; Key Laboratory of Watershed Earth Surface Processes and Ecological Security, Zhejiang Normal University, Jinhua 321004, PR China.
| | - Cheng Chen
- College of Geography and Environmental Sciences, Zhejiang Normal University, Jinhua 321004, PR China; Key Laboratory of Watershed Earth Surface Processes and Ecological Security, Zhejiang Normal University, Jinhua 321004, PR China
| | - Rong Yue
- College of Geography and Environmental Sciences, Zhejiang Normal University, Jinhua 321004, PR China; Key Laboratory of Watershed Earth Surface Processes and Ecological Security, Zhejiang Normal University, Jinhua 321004, PR China
| | - Jiaheng Teng
- College of Geography and Environmental Sciences, Zhejiang Normal University, Jinhua 321004, PR China; Key Laboratory of Watershed Earth Surface Processes and Ecological Security, Zhejiang Normal University, Jinhua 321004, PR China
| | - Huachang Hong
- College of Geography and Environmental Sciences, Zhejiang Normal University, Jinhua 321004, PR China; Key Laboratory of Watershed Earth Surface Processes and Ecological Security, Zhejiang Normal University, Jinhua 321004, PR China
| | - Bao-Qiang Liao
- Department of Chemical Engineering, Lakehead University, 955 Oliver Road, Thunder Bay, Ontario P7B 5E1, Canada
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Wu Q, Yan X, Xiao K, Guan J, Li T, Liang P, Huang X. Optimization of membrane unit location in a full-scale membrane bioreactor using computational fluid dynamics. BIORESOURCE TECHNOLOGY 2018; 249:402-409. [PMID: 29059623 DOI: 10.1016/j.biortech.2017.09.209] [Citation(s) in RCA: 8] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/09/2017] [Revised: 09/29/2017] [Accepted: 09/30/2017] [Indexed: 06/07/2023]
Abstract
The location of membrane units in the membrane tank is a key factor in the construction of a full-scale membrane bioreactor (MBR), as it would greatly affect the hydrodynamics in the tank, which could in turn affect the membrane fouling rate while running. Yet, in most cases, these units were empirically installed in tanks, no theory guides were currently available for the design of a proper location. In this study, the hydrodynamics in the membrane tank of a full-scale MBR was simulated using computational fluid dynamics (CFD). Five indexes (iLu, iLa, iLb, iLint, iLw) were used to indicate the unit location, and each of them was discussed for their individual impact on the risk water velocity (v0.05) in the membrane unit region. An optimal design with all the indexes equaling 0.6 was proposed, and was found to have a promotion of 146.9% for v0.05.
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Affiliation(s)
- Qing Wu
- State Key Joint Laboratory of Environmental Simulation and Pollution Control, THU-Beijing Origin Water Joint Research Center for Environmental Membrane Technology, School of Environment, Tsinghua University, Beijing 100084, China
| | - Xiaoxu Yan
- State Key Joint Laboratory of Environmental Simulation and Pollution Control, THU-Beijing Origin Water Joint Research Center for Environmental Membrane Technology, School of Environment, Tsinghua University, Beijing 100084, China
| | - Kang Xiao
- College of Resource and Environment, University of Chinese Academy of Science, Beijing 100049, China
| | - Jing Guan
- State Key Joint Laboratory of Environmental Simulation and Pollution Control, THU-Beijing Origin Water Joint Research Center for Environmental Membrane Technology, School of Environment, Tsinghua University, Beijing 100084, China
| | - Tianyu Li
- State Key Joint Laboratory of Environmental Simulation and Pollution Control, THU-Beijing Origin Water Joint Research Center for Environmental Membrane Technology, School of Environment, Tsinghua University, Beijing 100084, China
| | - Peng Liang
- State Key Joint Laboratory of Environmental Simulation and Pollution Control, THU-Beijing Origin Water Joint Research Center for Environmental Membrane Technology, School of Environment, Tsinghua University, Beijing 100084, China
| | - Xia Huang
- State Key Joint Laboratory of Environmental Simulation and Pollution Control, THU-Beijing Origin Water Joint Research Center for Environmental Membrane Technology, School of Environment, Tsinghua University, Beijing 100084, China.
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Pan H, Chen XZ, Liang XF, Zhu LT, Luo ZH. CFD simulations of gas–liquid–solid flow in fluidized bed reactors — A review. POWDER TECHNOL 2016. [DOI: 10.1016/j.powtec.2016.05.024] [Citation(s) in RCA: 70] [Impact Index Per Article: 8.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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Yan X, Xiao K, Liang S, Lei T, Liang P, Xue T, Yu K, Guan J, Huang X. Hydraulic optimization of membrane bioreactor via baffle modification using computational fluid dynamics. BIORESOURCE TECHNOLOGY 2015; 175:633-637. [PMID: 25465790 DOI: 10.1016/j.biortech.2014.10.133] [Citation(s) in RCA: 12] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Subscribe] [Scholar Register] [Received: 08/11/2014] [Revised: 10/23/2014] [Accepted: 10/27/2014] [Indexed: 06/04/2023]
Abstract
Baffles are a key component of an airlift membrane bioreactor (MBR), which could enhance membrane surface shear for fouling control. In order to obtain an optimal hydraulic condition of the reactor, the effects of baffle location and size were systematically explored in this study. Computational fluid dynamics (CFD) was used to investigate the hydrodynamics in a bench-scale airlift flat sheet MBR with various baffle locations and sizes. Validated simulation results showed that side baffles were more effective in elevating membrane surface shear than front baffles. The maximum average shear stress was achieved by adjusting baffle size when both front and side baffles were installed. With the optimized baffle configuration, the shear stress was 10-30% higher than that without baffles at a same aeration intensity (specific air demand per membrane area in the range of 0-0.45m(3)m(-2)h(-1)). The effectiveness of baffles was particularly prominent at lower aeration intensities.
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Affiliation(s)
- Xiaoxu Yan
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Kang Xiao
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China; College of Resources and Environment, University of Chinese Academy of Sciences, Beijing 100049, China
| | - Shuai Liang
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Ting Lei
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Peng Liang
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China
| | - Tao Xue
- Beijing Origin Water Technology Co., Ltd, Beijing 102206, China
| | - Kaichang Yu
- Beijing Origin Water Technology Co., Ltd, Beijing 102206, China
| | - Jing Guan
- Beijing Origin Water Technology Co., Ltd, Beijing 102206, China
| | - Xia Huang
- State Key Joint Laboratory of Environment Simulation and Pollution Control, School of Environment, Tsinghua University, Beijing 100084, China.
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Ahmed FS, Sensenich BA, Gheni SA, Znerdstrovic D, Al Dahhan MH. BUBBLE DYNAMICS IN 2D BUBBLE COLUMN: COMPARISON BETWEEN HIGH-SPEED CAMERA IMAGING ANALYSIS AND 4-POINT OPTICAL PROBE. CHEM ENG COMMUN 2014. [DOI: 10.1080/00986445.2013.803076] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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Xu Y, Luo L, Yuan J. CFD simulations to portray the bubble distribution and the hydrodynamics in an annulus sparged air-lift bioreactor. CAN J CHEM ENG 2011. [DOI: 10.1002/cjce.20405] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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Noriler D, Barros AAC, Maciel MRW, Meier HF. Simultaneous Momentum, Mass, and Energy Transfer Analysis of a Distillation Sieve Tray Using CFD Techniques: Prediction of Efficiencies. Ind Eng Chem Res 2010. [DOI: 10.1021/ie9013925] [Citation(s) in RCA: 20] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Dirceu Noriler
- Laboratory of Computational Fluid Dynamics, Chemical Engineering Department, Regional University of Blumenau, 89030-000, Blumenau, Brazil, and Laboratory of Separation Processes Development, Chemical Engineering School, State University of Campinas, 13083-970, Campinas, Brazil
| | - Antonio A. C. Barros
- Laboratory of Computational Fluid Dynamics, Chemical Engineering Department, Regional University of Blumenau, 89030-000, Blumenau, Brazil, and Laboratory of Separation Processes Development, Chemical Engineering School, State University of Campinas, 13083-970, Campinas, Brazil
| | - Maria R. Wolf Maciel
- Laboratory of Computational Fluid Dynamics, Chemical Engineering Department, Regional University of Blumenau, 89030-000, Blumenau, Brazil, and Laboratory of Separation Processes Development, Chemical Engineering School, State University of Campinas, 13083-970, Campinas, Brazil
| | - Henry F. Meier
- Laboratory of Computational Fluid Dynamics, Chemical Engineering Department, Regional University of Blumenau, 89030-000, Blumenau, Brazil, and Laboratory of Separation Processes Development, Chemical Engineering School, State University of Campinas, 13083-970, Campinas, Brazil
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Chakraborty D, Guha M, Banerjee PK. CFD SIMULATION ON INFLUENCE OF SUPERFICIAL GAS VELOCITY, COLUMN SIZE, SPARGER ARRANGEMENT, AND TAPER ANGLE ON HYDRODYNAMICS OF THE COLUMN FLOTATION CELL. CHEM ENG COMMUN 2009. [DOI: 10.1080/00986440902897376] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/20/2022]
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Nguyen Cong Duc E, Fournier L, Levecq C, Lesjean B, Grelier P, Tazi-Pain A. Local hydrodynamic investigation of the aeration in a submerged hollow fibre membranes cassette. J Memb Sci 2008. [DOI: 10.1016/j.memsci.2008.05.001] [Citation(s) in RCA: 16] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/22/2022]
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Huang QS, Yang C, Yu GZ, Mao ZS. 3-D Simulations of an Internal Airlift Loop Reactor using a Steady Two-Fluid Model. Chem Eng Technol 2007. [DOI: 10.1002/ceat.200700038] [Citation(s) in RCA: 23] [Impact Index Per Article: 1.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
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12
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Jia X, Wen J, Zhou H, Feng W, Yuan Q. Local hydrodynamics modeling of a gas–liquid–solid three-phase bubble column. AIChE J 2007. [DOI: 10.1002/aic.11254] [Citation(s) in RCA: 30] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/11/2022]
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13
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Rafique M, Duduković MP. INFLUENCE OF DIFFERENT CLOSURES ON THE HYDRODYNAMICS OF BUBBLE COLUMN FLOWS. CHEM ENG COMMUN 2006. [DOI: 10.1080/009864490923448] [Citation(s) in RCA: 6] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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15
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Dynamics of gas–liquid flow in a rectangular bubble column: experiments and single/multi-group CFD simulations. Chem Eng Sci 2002. [DOI: 10.1016/s0009-2509(02)00274-9] [Citation(s) in RCA: 185] [Impact Index Per Article: 8.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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