Dynamic flow behaviour in bubble columns

Investigation of Plume Offset Characteristics in Bubble Columns by Euler–Euler Simulation

Based on low-cost and easy to enlarge, the bubble column device has been widely concerned in chemical industry. This paper focuses on bubble plumes in laboratory-scale three-dimensional rectangular air-water columns. Static behavior has been investigated in many experiments and simulations, and our present investigations consider the dynamic behavior of bubble plume offset in three dimensions. The investigations are conducted with a set of closure models by the Euler–Euler approach, and subsequently, literature data for rectangular bubble columns are analyzed for comparison purposes. Moreover, the transient evolution characteristics of the bubble plume in the bubble column and the gas phase distribution in sections are introduced, and the offset characteristics and the oscillation period of the plume are analyzed. In addition, the distributions of the vector diagram of velocity and vortex intensity in the domain are given. The effects of different fluxes and column aspect ratios on bubble plumes are studied, and the offset and plume oscillation period (POP) characteristics of bubbles are examined. The investigations reveal quantitative correlations of operating conditions (gas volume flux) and aspect ratios that have not been reported so far, and the simulated and experimental POP results agree well. An interesting phenomenon is that POP does not occur under conditions of a high flux and aspect ratio, and the corresponding prediction values for the conditions with and without POP are given as well. The results reported in this paper may open up a new way for further study of the mass transfer of bubble plumes and development of chemical equipment.

Modelling and Simulation of Gas–liquid Hydrodynamics in a Rectangular Air-lift Reactor

Computational Fluid Dynamics is a quite well established tool for carrying out realistic simulations of process apparatuses. However, as a difference from single phase systems, for multiphase systems the development of CFD models is still in progress. Among the two-phase systems, gas–liquid systems are characterised by an additional complexity level, related to the fact that bubble sizes are not known in advance, being rather the result of formation and breakage-coalescence dynamics and therefore of complex phenomena related to flow dynamics and interfacial effects. In the present work, Euler–Euler Reynolds-averaged flow simulations of an air-lift reactor are reported. All bubbles are assumed to share the same size, and a simplified approach is adopted for modelling inter-phase momentum exchange, that involves bubble terminal velocity as the sole parameter needed. Good agreement between simulation results and literature experimental data is found for all the gas flow rates simulated. This result implies that, despite the many simplifications that have to be adopted in order to make them viable, fully predictive CFD simulations of gas–liquid systems can give rise to reasonably accurate predictions of reactor fluid dynamics.