Corrosion inhibition study of pure Al and some of its alloys in 1.0 M HCl solution by impedance technique

How Often Should Microbial Contamination Be Detected in Aircraft Fuel Systems? An Experimental Test of Aluminum Alloy Corrosion Induced by Sulfate-Reducing Bacteria

Microbial contamination in aircraft fuel-containing systems poses significant threats to flight safety and operational integrity as a result of microbiologically influenced corrosion (MIC). Regular monitoring for microbial contamination in these fuel systems is essential for mitigating MIC risks. However, the frequency of monitoring remains a challenge due to the complex environmental conditions encountered in fuel systems. To investigate the impact of environmental variables such as water content, oxygen levels, and temperature on the MIC of aluminum alloy in aircraft fuel systems, orthogonal experiments with various combinations of these variables were conducted in the presence of sulfate-reducing bacteria. Among these variables, water content in the fuel oil demonstrated the most substantial influence on the corrosion rate of aluminum alloys, surpassing the effects of oxygen and temperature. Notably, the corrosion rate of aluminum alloys was the highest in an environment characterized by a 1:1 water/oil ratio, 0% oxygen, and a temperature of 35 °C. Within this challenging environment, conducive to accelerated corrosion, changes in the corrosion behavior of aluminum alloys over time were analyzed to identify the time point at which MIC intensified. Observations revealed a marked increase in the depth and width of corrosion pits, as well as in the corrosion weight-loss rate, starting from the 7th day. These findings offer valuable insights for determining the optimal frequency of microbial contamination detection in aircraft fuel systems.

Development of Natural Plant Extracts as Sustainable Inhibitors for Efficient Protection of Mild Steel: Experimental and First-Principles Multi-Level Computational Methods

In the present work, we present the superior corrosion inhibition properties of three plant-based products, Fraxinus excelsior (FEAE), Zingiber zerumbet (ZZAE), and Isatis tinctoria (ITAE), that efficiently inhibit the corrosion of mild steel in phosphoric acid. The anti-corrosion and adsorption characteristics were assessed using a combination of experimental and computational approaches. Weight loss, potentiodynamic polarization, and electrochemical impedance spectroscopy methods were used to evaluate the inhibitive performance of the inhibitors on the metal surface. Then, both DFT/DFTB calculations and molecular dynamic simulations were further adopted to investigate the interaction between organic inhibitor molecules and the metal surface. The protective layers assembled using the active constituents, such as carbonyl and hydroxyl groups, of the three plant-based products offer high electrochemical stability at high temperatures and robust protection against aggressive acidic solutions. All electrochemical measurements showed that the inhibition performance of extracts increased by increasing their concentration and improved in the following order: FEAE > ZZAE > ITAE. Further, these extracts worked as mixed-type inhibitors to block the anodic and cathodic active sites on the mild steel surface. Multi-level computational approaches revealed that FEAE is the most adsorbed inhibitor owing to its ability to provide electron lone pairs for electrophilic reactions. The experimental and theoretical results showed good agreement. These results indicate the possibility of replacing conventional compounds with natural substituted organic products in the fabrication of hybrid materials with effective anti-corrosion performance.

Corrosion Behavior of the AlCoCrFeNi2.1 Eutectic High-Entropy Alloy in Chloride-Containing Sulfuric Acid Solutions at Different Temperatures

In this work, the influence of temperature on the corrosion behavior of AlCoCrFeN_i2.1 eutectic high-entropy alloy in a chloride-containing sulfuric acid solution was investigated using electrochemical measurement, X-ray photoelectron spectroscopy, and scanning electron microscopy. Results show that the passive film of AlCoCrFeN_i2.1 is stable in chloride-containing sulfuric acid solutions at low temperatures, while an unstable film forms on the alloy at high temperatures. Furthermore, temperature changes the proportion of hydroxide and oxide in Fe and Cr, but it has no noticeable effect on Al and Ni, which is a significant factor on the passive behavior. L12 phase exhibits good corrosion resistance at different temperatures. Pitting occurred on B2 phase in the chloride-containing sulfuric acid solution at a low temperature of 5 °C, while pitting and dissolution take place on AlCoCrFeNi_2.1 in the acid solution at room temperature and above.

Electrochemical behavior, characterization and corrosion protection properties of poly(bithiophene+2-methylfuran) copolymer coatings on A304 stainless steel

Polybithiophene (PBTh), poly(2-methylfuran) (PMeFu) and poly(bithiophene+2-methylfuran) noted poly(BTh+MeFu) copolymer films were synthesized by electrochemical deposition on 304-stainless steel, from an acetonitrile (ACN) solution containing 10−2m bithiophene, 10−2m 2-methylfuran and 10−1m lithium perchlorate (LiClO4), by cyclic voltammetry (CV) between 0 V and 2 V vs. SCE, with a scan rate of 50 mV·s−1. The copolymers coated were studied in a corrosive sulfuric acid medium (H2SO4·1 N) using the potensiodynamique polarization method and the electrochemical impedance spectroscopy (EIS). Copolymers coated characterization was performed using scanning electron microscopy (SEM) and Fourier transform infrared (FTIR) spectroscopy. The polarization curves show that the copolymer film formed on A304, shifts the corrosion potential towards more positive potentials. The presence of the poly(BTh+MeFu) improves the corrosion resistance of the metal in a corrosive medium, H2SO4. This protection against corrosion is caused by the barrier effect of the layer of copolymer, which covers the surface of the A304 stainless steel against the aggressive ions of the corrosive medium.

Investigation of myrrh extract as a new corrosion inhibitor for α-brass in 3.5% NaCl solution polluted by 16 ppm sulfide

The performance of extract of myrrh plant as corrosion inhibitor for Cu–Zn alloy in 3.5 wt% NaCl solution polluted by 16 ppm sulfide. The results demonstrated that the corrosion rate of Cu–Zn alloy was decreased in the presence of myrrh extract.

Investigation of the corrosion inhibition of carbon steel in hydrochloric acid solution by using ginger roots extract

The inhibitive effect and adsorption behavior of ginger roots extract (GRE) on the corrosion of carbon steel in 1.0 M HCl solution at different temperatures were investigated.

Organic corrosion inhibitors for aluminium and its alloys in acid solutions: a review

Corrosion inhibition of aluminium in acidic solutions using different organic compounds.

A Revisit to the Corrosion Inhibition of Aluminum in Aqueous Alkaline Solutions by Water-Soluble Alginates and Pectates as Anionic Polyelectrolyte Inhibitors

The corrosion behavior of aluminum (Al) in alkaline media in presence of some natural polymer inhibitors has been reinvestigated. The inhibition action of the tested inhibitors was found to obey both Langmuir and Freundlich isotherms models. The inhibition efficiency was found to increase with increasing the inhibitors concentration and decrease with increasing the temperature, suggesting physical adsorption mechanism. Factors such as the concentration and geometrical structure of the inhibitor, concentration of the corrosive medium, and temperature affecting the corrosion rates were examined. The kinetic parameters were evaluated, and a suitable corrosion mechanism consistent with the kinetic results obtained is suggested and discussed.

Effect of Diacetyl Monoxime Thiosemicarbazone on the Corrosion of Aged 18 Ni 250 Grade Maraging Steel in Sulphuric Acid Solution

The corrosion inhibition of the aged 18 Ni 250 grade maraging steel in 0.5 M sulphuric acid by diacetyl monoxime thiosemicarbazone (DAMTSC) at 303–323 K has been investigated by potentiodynamic polarization, EIS, and SEM techniques. Good inhibition efficiency of DAMTSC was revealed even at low concentrations, which increased with the increase in DAMTSC concentration and decreased with the increase in temperature. The activation energies, , as well as other thermodynamic parameters (; ; ), were evaluated and discussed. The adsorption of DAMTSC on the aged maraging steel surface was found to obey the Langmuir adsorption isotherm model and shows mixed type inhibition behavior.

Uniform and Pitting Corrosion Processes of Al, Al-6061, Al-Zn and Al-Cu Alloys Exposed to SCN- Solutions and the Effect of Some Inorganic Anions

The effect of the alloying elements and some inorganic inhibitors (WO4 2-, MoO4 2-, SiO3 2- and CrO4 2- anions) on the uniform and pitting corrosion characteristics of Al-6061, Al-4.5% Cu, Al-7.5% Cu, Al-6% Zn and Al-12% Zn alloys were studied in 0.04M KSCN solution. Susceptibility of the tested alloys towards pitting corrosion was investigated using transient (potentiostatic and galvanostatic) measurements. An independent method of chemical analysis, namely ICP-AES (inductively coupled plasma atomic emission spectroscopy) was also used to study the effect of the alloying elements and the tested inorganic anions on the uniform corrosion of these materials. Results obtained were compared with pure Al. ICP measurements revealed that the alloyed Cu and alloyed Zn enhance uniform corrosion of the Al samples, while WO4 2-, MoO4 2-, SiO3 2- and CrO4 2- anions suppressed it. Transient measurements showed that nucleation of pit takes place after an incubation time (t i). The rate of pit initiation and growth (t i -1 ) increased with increase in SCN- concentration, applied anodic current, applied anodic potential and solution temperature. This rate of pit initiation and growth decreased in presence of inorganic inhibitors to an extent depending on the concentration and type of the introduced inhibitor. Alloyed Zn was found to accelerate pitting attack, while alloyed Cu suppressed it. Among the tested Al alloys, Al-6061 presented the highest resistance towards uniform and pitting corrosion processes. SiO3 2- and CrO4 2- were the most efficient anions in inhibiting uniform and pitting corrosion processes of Al in these solutions.