A chemical and electrochemical study of titanium ions in the molten equimolar CaCl2+NaCl mixture at 550°C

Corrosion Mitigation in Molten Salt Environments

The aim of this paper is to present methods for corrosion mitigation in molten salt environments. The corrosion of structural materials depends directly on the redox potential of the salt. When the redox potential of the salt is higher than the standard potentials of the elements constituting the structural materials, corrosion occurs. If the reverse is true, no corrosion is observed. Herein, a methodology for calculating the theoretical potential of a molten salt is provided and compared with experimental measurements. Three ways to mitigate corrosion by modifying the salt redox potential are proposed: (i) using a soluble/soluble redox system; (ii) using a potentiostatic method; and (iii) using an amphoteric compound such as UCl3, TiCl2, or TiCl3. Immersion tests were conducted under the above conditions to validate the methodology.

A 4D x-ray computer microtomography for high-temperature electrochemistry

High-temperature electrochemistry is widely used in many fields. However, real-time observations and an in-depth understanding of the inside evolution of this system from an experimental perspective remain limited because of harsh reaction conditions and multiphysics fields. Here, we tackled this challenge with a high-temperature electrolysis facility developed in-house. This facility permits in situ x-ray computer microtomography (μ-CT) for nondestructive and quantitative three-dimensional (3D) imaging. In an electrorefining system, the μ-CT probed the dynamic evolution of 3D morphology and components of electrodes (4D). Subsequently, this 4D process was visually presented via reconstructed images. The results monitor the efficiency of the process, explore the dynamic mechanisms, and even offer real-time optimization. This 4D analysis platform is notable for in-depth combinations of traditional electrochemistry with digital twin technologies owing to its multiscale visualization and high efficiency of data extraction.

Electrodeposition of titanium–vanadium alloys from chloride-based molten salts: influence of electrolyte chemistry and deposition potential on composition, morphology and microstructure

Abstract

In the present study, we demonstrate co-deposition of titanium and vanadium from a eutectic LiCl–KCl electrolyte enriched with VCl3 and TiCl2 at 700 K. While the addition of metallic titanium to the electrolyte caused vanadium depletion by a displacement reaction, metallic vanadium addition created and stabilized divalent vanadium ions in the melt, which are supposed to positively affect the deposition process. Various electrochemical experiments were carried out with different electrolyte concentrations, and a relationship between applied potential, electrolyte concentration and composition of the deposit was established. The composition and the morphology of the obtained deposits were strongly affected by the electrolysis conditions. Electrodeposited vanadium-rich Ti–V alloys were found to grow as dendrites, whereas the titanium-rich alloys exhibited a dense cauliflower-like surface morphology. In contrast to deposits of the single elements, which are composed of comparably large faceted crystals, the Ti–V alloys obtained in this study were very fine grained, especially those with vanadium contents around 10–15 at%. Transmission electron microscopy revealed that, depending on the composition of the deposit, either a biphasic α + β microstructure in the case of low vanadium contents or β-(V,Ti) with small amounts of ω phase for high vanadium contents were found.

Graphic abstract

Influence of F− on the electrochemical properties of titanium ions and Al–Ti alloy electrodeposition in molten AlCl3–NaCl

The present study reports the electrochemical properties of titanium ions in molten AlCl₃–NaCl with various concentrations of fluoride anions.

New Method for Low-Cost Titanium Production

The present work deals with the investigation of an electrolytic method for titanium production that uses TiO2 enriched titania slag as raw material. The process involves two steps: i) carbothermal reduction of the slag to form titanium oxycarbide powder; and ii) electrolysis in a molten chloride-based electrolyte using a titanium oxycarbide consumable anode. Electrochemical studies show the stability of the different Ti species in the equimolar NaCl-KCl melt at 850oC. These results, together with previous work about the anodic oxidation mechanism of a consumable titanium oxycarbide anode in molten chlorides, allow us to optimize the anode and cathode voltages in the electrolysis experiments. The results show that best quality titanium deposits are obtained when the reduction occurs in a single electrochemical step, i.e. directly from di-valent titanium species to Ti metal. Then, the complete conversion of the Ti(III) ions released from the consumable oxycarbide anode to Ti(II) species by adding Ti sponge to the electrolyte, must be fulfilled.