Influence of surface hardener on gypsum abrasion resistance and water sorption

A Comparative Evaluation of Abrasion Resistance of Three Commercially Available Type IV Dental Stone, Dried using Three Different Drying Techniques - An In vitro Study

Background:

The microwave technique of drying dental stone to achieve improved hardness and strength has been suggested in recent years. However, its effect on the wear properties of dental stone has not been thoroughly examined.

Aim:

The present study was conducted in vitro to determine the abrasion resistance of three commercially available Type IV dental stones using three different drying techniques.

Materials and Methods:

A total of 180 samples were prepared from 3 Type IV dental stones; namely Eliterock, Zhermack (Italy), Kalrock, Kalabhai industries (India), and Gyprock (Rajkot, India). Samples were subjected to drying in open air for 2 h, hot air oven at a temp of 230°C for 1 h and microwave oven for 5 min at 900Watts. Abrasion resistance was determined using a customized metallic abrasion resistance tester.

Results:

Microwave oven drying produced samples with increased abrasion resistance values when compared to samples dried in hot air oven and air-dried specimens. Eliterock showed significantly higher mean abrasion resistance values followed by Kalrock and Gyprock.

Conclusion:

Drying type IV dental stone in a microwave oven at 900W for 5 min increased the abrasion resistance within short time.

Surface Coating of Gypsum-Based Molds for Maxillofacial Prosthetic Silicone Elastomeric Material: Evaluating Different Microbial Adhesion

PURPOSE

To compare the adhesion of three microorganisms on modified and unmodified silicone elastomer surfaces with different surface roughnesses and porosities.

MATERIALS AND METHODS

Candida albicans, Streptococcus mutans, and Staphylococcus aureus were incubated with modified and unmodified silicone groups (N = 35) for 30 days at 37°C. The counts of viable microorganisms in the accumulating biofilm layer were determined and converted to cfu/cm² unit surface area. A scanning electron microscope (SEM) was used to evaluate the microbial adhesion. Statistical analysis was performed using t-test, one-way ANOVA, and post hoc tests as indicated.

RESULTS

Significant differences in microbial adhesion were observed between modified and unmodified silicone elastomers after the cells were incubated for 30 days (p < 0.001). SEM showed evident differences in microbial adhesion on modified silicone elastomer compared with unmodified silicone elastomer.

CONCLUSIONS

Surface modification of silicone elastomer yielding a smoother and less porous surface showed lower adhesion of different microorganisms than observed on unmodified surfaces.

Analysis of the Mechanical Behavior and Surface Rugosity of Different Dental Die Materials

AIM

This work evaluated the mechanical and surface behavior of different die materials. The studied materials are polyurethane resin Exakto-Form (Bredent), Gypsum type IV, Fuji Rock EP (Gc), and Durone (Dentsply).

MATERIALS AND METHODS

Two metallic matrices molded in polyvinyl siloxane provided 30 cylindrical test specimens for the diametral compression test and 30 hemispherical test specimens for the surface rugosity test. The cylindrical test specimens were submitted to tests of diametral compression strength using a DL2000 universal assay machine, with a load cell of 2000 Kgf and constant speed of 1 mm/min connected to the software. Kruskal-Wallis and Dunn's nonparametric tests were used to analyze the results. The hemispheres were submitted to the surface rugosity assay using a SJ201-P rugosimeter with a sensitivity of 300 μm, speed of 0.5 mm/s, and cut-off of 0.8 mm, and the readings were taken on the convex surface of the test specimens and metallic matrix. Results were analyzed using with Fisher's least significant differences test (LSD) and Dunnett's test.

RESULTS

Kruskal-Wallis test showed significant difference between die materials for diametral compression strength (P = 0.002). Dunn's test showed significantly higher values for modified polyurethane resin (Exakto-Form). The gypsum type IV, which did not significantly differ regarding diametral compression strength, showed 34.0% (Durone) and 42.7% (Fuji Rock) lower values in comparison to Exakto-Form.

CONCLUSION

Within the parameters adopted in this study, it is possible to conclude that Exakto-Form polyurethane resin showed higher resistance to compression and was closer to the metallic matrix rugosity, and, along with the gypsum type IV Durone, showed better reproducibility of details relative to the Fuji Rock.

Comparison of the Effect of Addition of Cyanoacrylate, Epoxy Resin, and Gum Arabic on Surface Hardness of Die Stone

PURPOSE

To observe the effects of incorporating cyanoacrylate, epoxy resins, and gum arabic on the abrasion resistance of type IV gypsum die materials.

MATERIALS AND METHODS

Forty specimens were prepared and divided into four groups (10 specimens in each group), namely group A (control), group B (die stone mixed with cyanoacrylate), group C (die stone mixed with epoxy resin), group D (die stone mixed with gum arabic). All the specimens were subjected to abrasion testing, wear volume analysis, Fourier transform infrared spectroscopy (FT-IR), and scanning electron microscope (SEM) analysis.

RESULTS

Abrasion testing showed maximum wear in the control group and minimum wear in the gum arabic group. Intergroup differences were statistically significant (p < 0.001). The largest mean difference was between control and gum arabic. The lowest was between cyanoacrylate and the control group. The mean wear volume was lowest in the gum arabic group (4.23 mm(3) ) and highest in the control group (6.78 mm(3) ). The FT-IR graphs of the gum arabic models showed the presence of CH2 , which is responsible for its binding activity. SEM revealed that the irregular particles of gum arabic display an interlocking arrangement. This jigsaw puzzle pattern results in stronger physical bond formation.

CONCLUSION

Observations from this study showed that the addition of gum arabic increases resistance to abrasion in type IV gypsum. Cyanoacrylates are good adhesives as well, but a major drawback is that they have very low resistance to chemical action with water and physical actions such as sunlight. Epoxy resins are powerful adhesives, but they attain their full efficiency when cured with heat. Cyanoacrylate and epoxy resin displayed poor physical bonding, primarily because of inhomogeneity.

Preparation of gypsum/sawdust green composite with spray coating

This study addresses the development of a green composite from gypsum and sawdust (SW) using a spray coating technique with water-based epoxy (WBE).

Surface Coating of Gypsum-Based Molds for Maxillofacial Prosthetic Silicone Elastomeric Material: The Surface Topography

PURPOSE

This study aimed to compare the surface roughness of maxillofacial silicone elastomers fabricated in noncoated and coated gypsum materials. This study was also conducted to characterize the silicone elastomer specimens after surfaces were modified.

MATERIALS AND METHODS

A gypsum mold was coated with clear acrylic spray. The coated mold was then used to produce modified silicone experimental specimens (n = 35). The surface roughness of the modified silicone elastomers was compared with that of the control specimens, which were prepared by conventional flasking methods (n = 35). An atomic force microscope (AFM) was used for surface roughness measurement of silicone elastomer (unmodified and modified), and a scanning electron microscope (SEM) was used to evaluate the topographic conditions of coated and noncoated gypsum and silicone elastomer specimens (unmodified and modified) groups. After the gypsum molds were characterized, the fabricated silicone elastomers molded on noncoated and coated gypsum materials were evaluated further. Energy-dispersive X-ray spectroscopy (EDX) analysis of gypsum materials (noncoated and coated) and silicone elastomer specimens (unmodified and modified) was performed to evaluate the elemental changes after coating was conducted. Independent t test was used to analyze the differences in the surface roughness of unmodified and modified silicone at a significance level of p < 0.05.

RESULTS

Roughness was significantly reduced in the silicone elastomers processed against coated gypsum materials (p < 0.001). The AFM and SEM analysis results showed evident differences in surface smoothness. EDX data further revealed the presence of the desired chemical components on the surface layer of unmodified and modified silicone elastomers.

CONCLUSIONS

Silicone elastomers with lower surface roughness of maxillofacial prostheses can be obtained simply by coating a gypsum mold.

The influence of steam cleaning procedures on the surface roughness of commonly used type III dental stone for the fabrication of removable dentures

OBJECTIVE

This study investigated the possible detrimental effects of steam treatment on the surface of type III dental stone, which is a common laboratory material used for the construction of removable dentures.

MATERIAL AND METHODS

Forty dental stone specimens were prepared and divided into four groups (A, B, C and D), and group A was used as the control group. The other groups were treated with steam from a standard distance for varying durations (30, 60 and 120 s).

RESULTS

The duration of steam cleaning significantly increased Ra values (F = 63.150, p = 0.000). Similarly, the duration of steam application was directly correlated with the weight changes (F = 17.721, p = 0.000). A significant amount of dental stone can be removed from the surface while treating with steam.

CONCLUSION

These studies demonstrated that expanded periods of steam cleaning cause weight loss and abrade the surface of type III dental stones; therefore, these devices should be used with caution during denture fabrication procedures.

Dimensional changes in gypsum fragments bonded with cyanoacrylate

PURPOSE

Accidental fractures may occur during manipulation and transportation of plaster casts. In clinical practice, plaster fragments may be bonded without harming the accuracy of the final denture, provided that the bonding agent does not cause dimensional alterations. Cyanoacrylate could be a good material because of its ease of use, quick set, wide availability, and low cost. The aim of this study was to assess the dimensional alteration of Type IV plaster fragments bonded with a cyanoacrylate-based adhesive.

MATERIALS AND METHODS

Ten hexagonal regular prisms were made of Type IV plaster, with two reference marks on one of the faces. The distance between the marks was measured under a comparison microscope. After this, the prisms were fractured so that the fracture line would be between the two reference marks, bonded with a cyanoacrylate-based universal adhesive and measured again.

RESULTS

The mean difference between the measurements performed before and after fracture and bonding of the fragments was 0.0194 mm. At a level of significance of 0.05, there was no statistically significant difference between the measurements before and after fracture and bonding of the dies (p = 0.1582).

CONCLUSION

It may be concluded that bonding of Type IV plaster fragments with a cyanoacrylate-based adhesive did not cause significant dimensional alterations.

Alterations of surface hardness with gypsum die hardeners

STATEMENT OF PROBLEM

Die stones require abrasion resistance, dimensional stability with time, and high surface wettability material properties.

PURPOSE

The purpose of this study was to compare the surface microhardness (Knoop) of 4 contemporary gypsum materials with and without surface die hardener.

MATERIAL AND METHODS

Materials used were a Type III stone (Microstone) and 3 die stones (Die-Keen, Silky-Rock, and ResinRock). Die hardener was cyanoacrylate (Permabond 910) or Clear Coat. Specimens of stone were hand mixed with distilled room temperature water and vacuum spatulated according to manufacturer's directions. Five cylinders (15 x 15 mm) per group were poured, using vibration, into phenolic ring molds positioned on top of a glass slide. The face of each specimen was polished with 2400-grit Al2O sandpaper. One face of each of 5 specimens/material was coated with cyanoacrylate; 5 specimens/material were coated with Clear Coat, air thinned and dried; and 5 specimens/material had no treatment (control). Knoop hardness (kg/mm2) readings were made on each face (5 readings/time point) 3, 12, and 24 hours after pouring. An ANOVA procedure with post hoc Tukey tests were performed (alpha=.05).

RESULTS

Microhardness did not vary between 3 and 24 hours for any material (P>.05). Microstone had significantly lower surface hardness (P<.0001) than the die stones. Specimens coated with die hardener had lower hardness values (P<.001 in all cases)

CONCLUSIONS

The 3 types of die stones evaluated in this study did not differ significantly in surface microhardness. Under these conditions, die hardener coatings reduced the surface hardness of the gypsum material.