Evaluation of the thermal shrinkage of titanium and the setting and thermal expansion of phosphate-bonded investments

Disassociation of a Cold-Welded Bimodular Titanium Femoral Stem by Intraoperative Ice Cooling

Modularity in total hip arthroplasty allows a surgeon to have intraoperative versatility, allowing for fine adjustments of the femoral offset, leg length, and version. However, modularity can be a source of multiple complications. This case report describes a novel intraoperative solution for the problem of cold welding of a neck-stem junction using sterile ice to cryogenically disengage the modular components.

Improvement to the marginal coping fit of commercially pure titanium cast in phosphate-bonded investment by using a simple pattern coating technique

STATEMENT OF PROBLEM

Coatings of zirconite, Y(2)O(3) or ZrO(2) on wax patterns before investing in phosphate-bonded investments have been recommended to reduce the reaction layer in titanium castings, but they are not easily obtainable. Spinel-based investments are relatively stable with molten titanium and could be used as coatings to improve the quality of castings made with those investments.

PURPOSE

The purpose of this study was to evaluate the effect of pattern coating with a commercial spinel-based investment before investing in 1 of 3 phosphate-bonded inves tments on the marginal coping fit and surface roughness of commercially pure titanium castings.

MATERIAL AND METHODS

Ten square acrylic resin patterns (12 × 12 × 2 mm) per group were invested in the phosphate-bonded investments Rematitan Plus (RP), Rema Exakt (RE), and Castorit Super C (CA) with or without a coating of the spinel-based investment, Rematitan Ultra (RU). After casting, the specimens were cleaned and the surface roughness was measured with a profilometer. Copings for dental implants with conical abutment were invested, eliminated, and cast as previously described. The copings were cleaned and misfit was measured with a profile projector (n=10). For both tests, the difference between the mean value of RU only and each value of the phosphate-bonded investment was calculated, and the data were analyzed by 2-way ANOVA and Tukey's HSD test (α=.05). In addition, the investment roughness was measured in bar specimens (30 × 10 × 10 mm), and the data (n=10) were analyzed by 1-way ANOVA and Tukey's HSD post hoc test (α=.05).

RESULTS

Two-way ANOVA for casting surface roughness was significant because of the investment, the coating technique, and the interaction between variables. One-way ANOVA was performed to prove the interaction term, and Tukey's post hoc test showed that RP with coating had the lowest mean, while RP had the highest. CA with coating was not different from RP with coating or CA without coating. RE with coating was similar to CA, while RE was different from all groups. For coping marginal fit, the 2-way ANOVA was significant for the investment, the coating technique, and the interaction between variables. The interaction was analyzed by1-way ANOVA and Tukey's HSD test that showed no significant difference among the coated groups, which had better marginal fit than the groups without coating. Among the groups without coating, CA had significant lower marginal misfit than RP, while RE was not different from CA and RP. For the investment surface roughness, the 1-way ANOVA was significant. CA and RU were smoother than RE and RP (P<.001).

CONCLUSIONS

The coating technique improved the quality of castings fabricated with phosphate-bonded investments.

The influence of short-heating-cycle investments on the quality of commercially pure titanium castings

STATEMENT OF PROBLEM

A new short-cycle, spinel-based investment was developed to minimize the long heating cycle generally required for conventional investments for titanium castings, but the quality of castings made using this material has yet to be evaluated.

PURPOSE

The purpose of this study was to compare the Vickers hardness, castability, surface roughness, in vitro marginal misfit, and internal porosity of castings made using silica phosphate-based and spinel-based investments.

MATERIAL AND METHODS

The specimens were commercially pure titanium cast using silica phosphate-based investment, Rematitan Plus (RP), and spinel-based investments, Rematitan Ultra (RU) or short-heat-cycle Trinell (TR). Disc-shaped patterns (6 × 3 mm) were cast, and Vickers hardness was measured at the surface, and 50, 100, 150, and 200 μm beneath the surface (n=10). Microstructure was analyzed by optical microscopy (×100). Mesh patterns (14 × 14 × 0.5 mm) were used for castability testing (n=10). Surface roughness (Ra) was measured on disc-shaped patterns (13 × 3 mm) with a profilometer (n=8). Wax copings were cast, screwed to implant abutments, and the marginal misfit was measured using image analysis software (n=10). Internal porosity of the copings was evaluated by density comparisons (n=10). Hardness data were analyzed by 2-way ANOVA and the Tukey HSD test. Castability, surface roughness, and marginal misfit were analyzed by 1-way ANOVA and the Tukey HSD test, and internal porosity by Kruskal-Wallis and Student-Newman-Keuls tests (α=.05).

RESULTS

RP had the highest hardness values at the surface and 50 μm beneath, but the hardness values of TR, RU, and RP were statistically equivalent at 100, 150, and 200 μm. Significant differences were seen when comparing RU and TR with RP for castability (P<.001), surface roughness (P<.001), and marginal misfit (P<.001). No significant differences were seen for internal porosity.

CONCLUSIONS

The quality of castings made from the new investment, TR, was similar to the quality of those made using the conventional spinel-based investment, RU, and superior to those made using RP.