Strain-induced crystallisation in bulk amorphous PET under uni-axial loading

Significance of poly(ethylene terephthalate) (PET) substrate crystallinity on enzymatic degradation

Poly(ethylene terephthalate) (PET) is a semi-crystalline plastic polyester material with a global production volume of 83 Mt/year. PET is mainly used in textiles, but also widely used for packaging materials, notably plastic bottles, and is a major contributor to environmental plastic waste accumulation. Now that enzymes have been demonstrated to catalyze PET degradation, new options for sustainable bio-recycling of PET materials via enzymatic catalysis have emerged. The enzymatic degradation rate is strongly influenced by the properties of PET, notably the degree of crystallinity, XC. The higher the XC of the PET material, the slower the enzymatic rate. Crystallization of PET, resulting in increased XC, is induced thermally (via heating) and/or mechanically (via stretching), and the XC of most PET plastic bottles and microplastics exceeds what currently known enzymes can readily degrade. The enzymatic action occurs at the surface of the insoluble PET material and improves when the polyester chain mobility increases. The chain mobility increases drastically when the temperature exceeds the glass transition temperature, Tg, which is ∼40 °C at the surface layer of PET. Since PET crystallization starts at 70 °C, the ideal temperature for enzymatic degradation is just below 70 °C to balance high chain mobility and enzymatic reaction activation without inducing crystal formation. This paper reviews the current understanding on the properties of PET as an enzyme substrate and summarizes the most recent knowledge of how the crystalline and amorphous regions of PET form, and how the XC and the Tg impact the efficiency of enzymatic PET degradation.

Comparative Analysis of the Mechanical Behaviour of PEF and PET Uniaxial Stretching Based on the Time/Temperature Superposition Principle

Poly(ethylene 2,5-furandicarboxylate), PEF and poly(ethylene terephthalate), PET, are two polyesters with close chemical structures. It leads to similar thermal, mechanical and barrier properties. In order to optimize their stretching, a strategy based on the time/temperature principle is used. The building of master curves, in the linear visco-elastic domain, allows the identification of the experimental conditions for which the two materials are in the same physical state. The initial physical state of the materials is important as, to fit with the industrial constrains, the polymers must reach high level of deformation, and develop strain induced crystallization (SIC). In this paper, the screening of the forming range is described, as well as the mechanical response depending on the stretching settings. Moreover, the same mechanical response can exist for PEF and PET if the same gap from the α-relaxation exists.

Force Distribution of a Novel Core-Reinforced Multilayered Mandibular Advancement Device

A mandibular advancement device (MAD) is a commonly used treatment modality for patients with mild-to-moderate obstructive sleep apnea. Although MADs have excellent therapeutic efficacy, dental side effects were observed with long-term use of MADs. The aim of this study was to analyze the force distribution on the entire dentition according to the materials and design of the MADs. Three types of MADs were applied: model 1 (single layer of polyethylene terephthalate glycol (PETG)), model 2 (double layer of PETG + thermoplastic polyurethane (TPU)), and model 3 (core-reinforced multilayer). In the maxilla, regardless of the model, the incisors showed the lowest force distribution. In most tooth positions, the force distribution was lower in models 2 and 3 than in model 1. In the mandible, the mandibular second molar showed a significantly lower force in all models. The mandibular incisors, canines, and molars showed the highest force values in model 1 and the lowest values in model 3. Depending on the material and design of the device, the biomechanical effect on the dentition varies, and the core-reinforced multilayered MAD can reduce the force delivered to the dentition more effectively than the conventional single- or double-layer devices.

In situ polymerization and characterization of graphite nanoplatelet/poly(ethylene terephthalate) nanocomposites for construction of melt-spun fibers

This work described a set of graphite nanoplatelet/poly(ethylene terephthalate) (GnP/PET) nanocomposites synthesized via an in situ polymerization for construction of melt-spun fibers with enhanced antistatic property.

Stretch Blow Molding of Mineral Filled PET

Injection stretch blow molding (ISBM) is a two-step process that was designed and optimized mainly for unfilled PET resins. The present study focuses on stretch blow molding of a PET filled with different amounts of sub-micronic mineral fillers. The influence of fillers is analyzed thanks to DSC, DMA, tensile testing and processing in different configurations on a prototype apparatus and an industrial machine. It is demonstrated that fillers enhance crystallization kinetics, which leads to a reduction of the processing range. Differences in strain hardening induced by fillers make it necessary to adjust blowing temperature. However, the main effect occurs during the heating phase of the preforms. Temperature within a filled preform is much less homogeneous than in neat PET, making the temperature gradient totally different if the heating protocol is kept unchanged. Once the heating of filled preforms is controlled to reach equivalent temperature gradients, blowing is possible and rather equivalent to that of pure PET.

Structural evolution during mechanical deformation in high-barrier PVDF-TFE/PET multilayer films using in situ X-ray techniques

Poly(vinylidene fluoride-co-tetrafluoroethylene) (PVDF-TFE) is confined between alternating layers of poly(ethylene terephthalate) (PET) utilizing a unique multilayer processing technology, in which PVDF-TFE and PET are melt-processed in a continuous fashion. Postprocessing techniques including biaxial orientation and melt recrystallization were used to tune the crystal orientation of the PVDF-TFE layers, as well as achieve crystallinity in the PET layers through strain-induced crystallization and thermal annealing during the melt recrystallization step. A volume additive model was used to extract the effect of crystal orientation within the PVDF-TFE layers and revealed a significant enhancement in the modulus from 730 MPa in the as-extruded state (isotropic) to 840 MPa in the biaxially oriented state (on-edge) to 2230 MPa in the melt-recrystallized state (in-plane). Subsequently, in situ wide-angle X-ray scattering was used to observe the crystal structure evolution during uniaxial deformation in both the as-extruded and melt-recrystallized states. It is observed that the low-temperature ferroelectric PVDF-TFE crystal phase in the as-extruded state exhibits equatorial sharpening of the 110 and 200 crystal peaks during deformation, quantified using the Hermans orientation function, while in the melt-recrystallized state, an overall increase in the crystallinity occurs during deformation. Thus, we correlated the mechanical response (strain hardening) of the films to these respective evolved crystal structures and highlighted the ability to tailor mechanical response. With a better understanding of the structural evolution during deformation, it is possible to more fully characterize the structural response to handling during use of the high-barrier PVDF-TFE/PET multilayer films as commercial dielectrics and packaging materials.

Stretch-Blow Molding of PET Copolymers – Influence of Molecular Architecture

The purpose of the paper is to study the influence of molecular architecture of poly(ethylene terephthalate) (PET) on its ability to be processed by stretch-blow molding, which is not well documented in the literature. To evaluate this process ability, it proposes an original strategy combining laboratory analyses and experiments on a prototype machine. PET copolymers were prepared from three types of comonomers: diethylene glycol (DEG), isophthalic acid (IPA) and trimethylolpropane (TMP). It is first shown, through laboratory experiments, that the nature of the polymer in terms of chain constitution (copolymerization), chain length (intrinsic viscosity) and purity (catalytic residues) greatly affects many properties: melt crystallization, thermal properties, polymer rigidity and drawability. These different properties obviously induce very different behaviours at the different steps of the stretch-blow molding process: injection-molding of the preform (quenchability), heating (IR absorption), stretch-blow (rigidity and drawability). The stretch-blow step has been simulated on a prototype apparatus designed in our laboratory. It has been shown that free blowing can be used to characterize the process ability of the polymer. A statistical analysis has confirmed the great differences between the materials investigated and pointed out the complexity of the material response during blowing.

Optimization of the Thickness of PET Bottles during Stretch Blow Molding by Using a Mesh-free (Numerical) Method

The stretch-blow molding process of polyethylene terephthalate (PET) bottles generates some important modifications in the mechanical properties of the material. Considering, the process temperature (T > Tg) that is usually used, the material exhibits a very high viscosity and involves a strain hardening effect associated with the microstructure evolution. An anisotropic viscoplastic model coupled with induced properties, identified from experimental results of uniaxial and biaxial tensile tests previously published by Chevalier and Marco (2006), is presented in a first part of the paper. Secondly, we perform a numerical simulation to simulate the free inflation of a preform under an internal pressure with different parameters. Because the final strains are up to 300 to 400%, it generates important distortion of node distribution and we chose to use the mesh-free Constrained Natural Elements Method (C-NEM) for numerical simulation. The final goal is to use these simulations in order to fit the best parameter set leading to a quasi-homogeneous distribution of the thickness along the bottle. Homogeneous thickness implies homogeneous biaxial stretching and more uniform induced properties for the final bottle and this is an important industrial goal.

Preparation and characterization of thermoplastic materials for invisible orthodontics

PETG/PC/TPU polymer blend was prepared by mechanical blending. The mechanical properties of modified PETG/PC/TPU blend were characterized using a universal testing machine, and results were compared against two commercial thermoplastic products -Erkodur and Biolon. Blending modification improved the properties of PETG/PC/TPU. When blending ratio (wt%) was 70/10/20, PETG/PC/TPU exhibited optimal mechanical properties which exceeded those of Erkodur and Biolon. Tear strength was 50.23 MPa and elongation at break was 155.99%. Stress relaxation rate was 0.0136 N/s after 1 hour, which was significantly slower than Erkodur and Biolon (p<0.05). Water absorption rate was 0.57% after 2 weeks, which was significantly lower than Erkodur and Biolon (p<0.05).