Nanostructure evolution of oriented high-pressure injection-molded poly(ethylene) during heating

Polymer crystallization studies under processing-relevant conditions at the SAXS/WAXS DUBBLE beamline at the ESRF

Recent developments on the experimental infrastructure and the acquisition of new detectors on the Dutch–Belgian beamline BM26B at the ESRF offer novel and promising possibilities for synchrotron X-ray experiments in the field of polymer crystallization under processing-relevant conditions. In this contribution, some of the most recent experiments mimicking conditions similar to those relevant for the plastics processing industry are discussed. Simultaneous thermal analysis and wide-angle X-ray scattering (WAXS) experiments, at the millisecond time-frame level, on β-nucleated isotactic polypropylene (i-PP) samples subjected to ballistic cooling up to 230 K s−1, show that the efficiency of the nucleating agent can be suppressed when quenched cooling rates higher than 130 K s−1are used.In situWAXS experiments using small-scale industrial equipment during a real film blowing process reveal the dependence of the onset of crystallinity (the so-called freeze line) and the crystal orientation as a function of different take-up and blow-up ratios.In situsmall-angle X-ray scattering (SAXS) experiments during high-flow fields reveal the formation of shish and kebab structures in i-PP as a function of the imposed stress. Quantitative analysis of i-PP flow-induced structures is presented. The beamline specifications required to obtain high quality and industrially relevant results are also briefly reported.

Everything SAXS: small-angle scattering pattern collection and correction

For obtaining reliable nanostructural details of large amounts of sample--and if it is applicable--small-angle scattering (SAS) is a prime technique to use. It promises to obtain bulk-scale, statistically sound information on the morphological details of the nanostructure, and has thus led to many a researcher investing their time in it over the last eight decades of development. Due to pressure from scientists requesting more details on increasingly complex nanostructures, as well as the ever improving instrumentation leaving less margin for ambiguity, small-angle scattering methodologies have been evolving at a high pace over the past few decades. As the quality of any results can only be as good as the data that go into these methodologies, the improvements in data collection and all imaginable data correction steps are reviewed here. This work is intended to provide a comprehensive overview of all data corrections, to aid the small-angle scatterer to decide which are relevant for their measurement and how these corrections are performed. Clear mathematical descriptions of the corrections are provided where feasible. Furthermore, as no quality data exist without a decent estimate of their precision, the error estimation and propagation through all these steps are provided alongside the corrections. With these data corrections, the collected small-angle scattering pattern can be made of the highest standard, allowing for authoritative nanostructural characterization through its analysis. A brief background of small-angle scattering, the instrumentation developments over the years, and pitfalls that may be encountered upon data interpretation are provided as well.

Early oriented isothermal crystallization of polyethylene studied by high-time-resolution SAXS/WAXS

During cooling from the quiescent melt of a highly oriented polyethylene rod, highly oriented proto-lamellae are formed first, which are not crystalline. This is shown in scattering data which are recorded on two-dimensional detectors with a cycle time of 1 s and an exposure of 0.1 s. In the experiments small-angle X-ray scattering (SAXS) and wide-angle X-ray scattering (WAXS) are registered simultaneously during the first 3 min after quenching to a crystallization temperature. A non-uniform thickness between 20 and 100 nm is characteristic for the ensemble of proto-lamellae. During the first minute of isothermal treatment the number of proto-lamellae slowly increases without a change of the thickness distribution. As crystallization starts, the crystallites are not oriented in contrast to the proto-lamellae. During crystallization the layer thickness distribution narrows. The number of lamellae rapidly increases during the following 2 min of isothermal treatment (at 128 degrees C and 124 degrees C). The results are obtained by interpretation of the WAXS and of the multidimensional chord distribution function (CDF), a model-free real-space visualization of the nanostructure information contained in the SAXS data.