Structural changes in non-isothermal crystallization process of melt-cooled polyoxymethylene[II] evolution of lamellar stacking structure derived from SAXS and WAXS data analysis

Azimuth Angle Dependence of Polarized Infrared Spectra of Injection-Molded Polyoxymethylene

Injection-molded polyoxymethylene (POM) has molecular chains mainly oriented in the injection direction. We investigated the directional dependence of the polarized infrared reflection and attenuated total reflection spectra by rotating the anisotropic POM sample. Because of the strong absorption and large frequency dispersion of the C-O vibration in the main-chain direction, we found phenomena such as shoulder wing generation that resulted from the mixing of optical responses attributed to the vibration in the main chain and that in the direction perpendicular to the main chain. The spectra of the directional dependence can be explained qualitatively because of the anisotropy of the mode with large frequency dispersion.

Structural Analysis of Injection-Molded Polyoxymethylene Treated Below a Melting Point Using Field-Emission Scanning Electron Microscopy and Infrared Spectroscopy

The heat treatment of an injection-molded polyoxymethylene slightly below the melting point and subsequent isothermal treatment at 130 °C were performed. The polyoxymethylene structure was examined using field-emission scanning electron microscopy and polarization infrared reflection measurements. After the heat treatment, a significant change in the surface morphology was observed, and the reflection spectrum derived from the polariton in the injection direction also changed dramatically. Since the reflection spectrum in the injection direction contains the reflection component of the perpendicular direction and vice versa, the polarization spectra of both directions can be calculated consistently. The mixing ratio of each crossed component and the pure relative permittivity both parallel and perpendicular to the main-chain direction were determined using the oscillator model. The heat treatment reduced the ratio of the perpendicular component and increased the order structure until just before melting. The structural changes characterized by the two techniques, along with Raman spectroscopy and differential scanning calorimetry, are discussed.

Influence of early thermal-oxidative ageing on the structure and properties of polyoxymethylene copolymer

Thermal-oxidative ageing of polyoxymethylene (POM) copolymer in the oven at 100°C for 1, 2, 3, 5, 7, 10, 14 and 21 days and the influence of early thermal-oxidative ageing on POM structure and properties were studied by means of wide-angle X-ray diffraction, Fourier transform infrared spectroscopy, differential scanning calorimetry and tensile test. Based on the results, we found that the early thermal-oxidative ageing of POM copolymer can be divided into three regions. The region I is the initial 3 days. In this region, some molecular chains rearranged, resulting in internal stress relaxation, increase of crystallinity degree and grain size due to the perfection of crystal structure; both extended chain crystal (ECC) and folded chain crystal (FCC) increased and ECC grew faster than FCC. The region II is from 3 days to 10 days, and in this region, chain scission took place in amorphous region and led to chemi-crystallization. The region III is after 10 days. In this region, the structure and performance of POM copolymer reached a stable situation at this stage. In this work, the difference between skin and core were also analysed.

Crystalline Characteristics, Mechanical Properties, Thermal Degradation Kinetics and Hydration Behavior of Biodegradable Fibers Melt-Spun from Polyoxymethylene/Poly(l-lactic acid) Blends

A series of polyoxymethylene (POM)/poly(l-lactic acid) (PLLA) blends were prepared by melt extrusion, and their spinnability was confirmed by rheological characterizations, successive self-nucleation, and annealing thermal fractionation analysis. The bicomponent fibers were prepared by means of the melt-spinning and post-drawing technologies using the above-obtained blends, and their morphology, crystalline orientation characteristics, mechanical performance, hydration behavior, and thermal degradation kinetics were studied extensively. The bicomponent fibers exhibited a uniform diameter distribution and compact texture at the ultimate draw ratio. Although the presence of PLLA reduced the crystallinity of the POM domain in the bicomponent fibers, the post-drawing process promoted the crystalline orientation of lamellar folded-chain crystallites due to the stress-induced crystallization effect and enhanced the crystallinity of the POM domain accordingly. As a result, the bicomponent fibers achieved the relatively high tensile strength of 791 MPa. The bicomponent fibers exhibited a partial hydration capability in both acid and alkali media and therefore could meet the requirement for serving as a type of biodegradable fibers. The introduction of PLLA slightly reduced the thermo-oxidative aging property and thermal stability of the bicomponent fibers. Such a combination of two polymers shortened the thermal lifetime of the bicomponent fibers, which could facilitate their natural degradation for ecological and sustainable applications.

Fatigue Fracture Properties and Morphology of Polyoxymethylene (POM) Plates Produced under Moderate Processing Conditions

The present study was inspired by different industry projects in which a strong dependence of the fatigue fracture performance of POM on the processing conditions was observed. To examine the relationships under more reproducible conditions, plates of two different POM homopolymer resins (one significantly nucleated) were produced by compression molding and by injection molding under moderate conditions. For the injection molding, three different mold temperatures were used. At specific locations, the plates were analyzed concerning their hierarchical structure on the micro- and nanolevel and concerning their fatigue fracture performance. For the fatigue fracture performance, the dependence on the processing conditions was rather small for the nucleated resin but much more significant for the other resins. This dependence could not be related to morphological effects only, and thus, a combined effect of morphology and residual stresses was assumed.