Effect of poly(vinylidene fluoride) binder crystallinity and graphite structure on the mechanical strength of the composite anode in a lithium ion battery

Understanding the Solution Dynamics and Binding of a PVDF Binder with Silicon, Graphite, and NMC Materials and the Influence on Cycling Performance

The impact of the binding, solution structure, and solution dynamics of poly(vinylidene fluoride) (PVDF) with silicon on its performance as compared to traditional graphite and Li1.05Ni0.33Mn0.33Co0.33O2 (NMC) electrode materials was explored. Through refractive index (RI) measurements, the concentration of the binder adsorbed on the surface of electrode materials during electrode processing was determined to be less than half of the potentially available material resulting in excessive free binder in solution. Using ultrasmall-angle neutron scattering (USANS) and small-angle neutron scattering (SANS), it was found that PVDF forms a conformal coating over the entirety of the silicon particle. This is in direct contrast to graphite-PVDF and NMC-PVDF slurries, where PVDF only covers part of the graphite surface, and the PVDF chains make a network-like graphite-PVDF structure. Conversely, a thick layer of PVDF covers NMC particles, but the coating is porous, allowing for ion and electronic transport. The homogeneous coating of silicon breaks up percolation pathways, resulting in poor cycling performance of silicon materials as widely reported. These results indicate that the Si-PVDF interactions could be modified from a binder to a dispersant.

Influence of the Polyacrylic Acid Binder Neutralization Degree on the Initial Electrochemical Behavior of a Silicon/Graphite Electrode

The role of the physicochemical properties of the water-soluble polyacrylic acid (PAA) binder in the electrochemical performance of highly loaded silicon/graphite 50/50 wt % negative electrodes has been examined as a function of the neutralization degree x in PAAH_1-xLi_x at the initial cycle in an electrolyte not containing ethylene carbonate. Electrode processing in the acidic PAAH binder at pH 2.5 leads to a deep copper corrosion, resulting in a significant electrode cohesion and adhesion to the current collector surface, but the strong binder rigidity may explain the big cracks occurring on the electrode surface at the first cycle. The nonuniform binder coating on the material surface leads to an important degradation of the electrolyte, explaining the lowest initial Coulombic efficiency and the lowest reversible capacity among the studied electrodes. When processed in neutral pH, the PAAH_0.22Li_0.78 binder forms a conformal artificial solid electrolyte interphase layer on the material surface, which minimizes the electrolyte reduction at the first cycle and then maximizes the initial Coulombic efficiency. However, the low mechanical resistance of the electrode and its strong cracking explain its low reversible capacity. Electrodes prepared at intermediate pH 4 combine the positive assets of electrodes prepared at acidic and neutral pH. They lead to the best initial performance with a notable areal capacity of 7.2 mA h cm^-2 and the highest initial Coulombic efficiency of around 90%, a value much larger than the usual range reported for silicon/graphite anodes. All data obtained with complementary characterization techniques were discussed as a function of the PAA polymeric chain molecular conformation, microstructure, and surface adsorption or grafting, emphasizing the tremendous role of the binder in the electrode initial performance.

Sustainable Anodes for Lithium- and Sodium-Ion Batteries Based on Coffee Ground-Derived Hard Carbon and Green Binders

The reuse and recycling of products, leading to the utilization of wastes as key resources in a closed loop, is a great opportunity for the market in terms of added value and reduced environmental impact. In this context, producing carbonaceous anode materials starting from raw materials derived from food waste appears to be a possible approach to enhance the overall sustainability of the energy storage value chain, including Li-ion (LIBs) and Na-ion batteries (NIBs). In this framework, we show the behavior of anodes for LIBs and NIBs prepared with coffee ground-derived hard carbon as active material, combined with green binders such as Na-carboxymethyl cellulose (CMC), alginate (Alg), or polyacrylic acid (PAA). In order to evaluate the effect of the various binders on the charge/discharge performance, structural and electrochemical investigations are carried out. The electrochemical characterization reveals that the alginate-based anode, used for NIBs, delivers much enhanced charge/discharge performance and capacity retention. On the other hand, the use of the CMC-based electrode as LIBs anode delivers the best performance in terms of discharge capacity, while the PAA-based electrode shows enhanced cycling stability. As a result, the utilization of anode materials derived from an abundant food waste, in synergy with the use of green binders and formulations, appears to be a viable opportunity for the development of efficient and sustainable Li-ion and Na-ion batteries.

Intercalation of Layered Materials from Bulk to 2D

Intercalation in few-layer (2D) materials is a rapidly growing area of research to develop next-generation energy-storage and optoelectronic devices, including batteries, sensors, transistors, and electrically tunable displays. Identifying fundamental differences between intercalation in bulk and 2D materials will play a key role in developing functional devices. Herein, advances in few-layer intercalation are addressed in the historical context of bulk intercalation. First, synthesis methods and structural properties are discussed, emphasizing electrochemical techniques, the mechanism of intercalation, and the formation of a solid-electrolyte interphase. To address fundamental differences between bulk and 2D materials, scaling relationships describe how intercalation kinetics, structure, and electronic and optical properties depend on material thickness and lateral dimension. Here, diffusion rates, pseudocapacity, limits of staging, and electronic structure are compared for bulk and 2D materials. Next, the optoelectronic properties are summarized, focusing on charge transfer, conductivity, and electronic structure. For energy devices, opportunities also emerge to design van der Waals heterostructures with high capacities and excellent cycling performance. Initial studies of heterostructured electrodes are compared to state-of-the-art battery materials. Finally, challenges and opportunities are presented for 2D materials in energy and optoelectronic applications, along with promising research directions in synthesis and characterization to engineer 2D materials for superior devices.

Thermomechanical Polymer Binder Reactivity with Positive Active Materials for Li Metal Polymer and Li-Ion Batteries: An XPS and XPS Imaging Study

The lithium and lithium-ion battery electrode chemical stability in the pristine state has rarely been considered as a function of the binder choice and the electrode processing. In this work, X-ray photoelectron spectroscopy (XPS) and XPS imaging analyses associated with complementary Mössbauer spectroscopy are used in order to study the chemical stability of two pristine positive electrodes: (i) an extruded LiFePO₄-based electrode formulated with different polymer matrices [polyethylene oxide and a polyvinylidene difluoride (PVdF)] and processed at different temperatures (90 and 130 °C, respectively) and (ii) a Li[Ni_0.5Mn_0.3Co_0.2]O₂ (NMC)-based electrode processed by tape-casting, followed by a mild or heavy calendering treatment. These analyses have allowed the identification of reactivity mechanisms at the interface of the active material and the polymer in the case of PVdF-based electrodes.

Production of Flocculants, Adsorbents, and Dispersants from Lignin

Currently, lignin is mainly produced in pulping processes, but it is considered as an under-utilized chemical since it is being mainly used as a fuel source. Lignin contains many hydroxyl groups that can participate in chemical reactions to produce value-added products. Flocculants, adsorbents, and dispersants have a wide range of applications in industry, but they are mainly oil-based chemicals and expensive. This paper reviews the pathways to produce water soluble lignin-based flocculants, adsorbents, and dispersants. It provides information on the recent progress in the possible use of these lignin-based flocculants, adsorbents, and dispersants. It also critically discusses the advantages and disadvantages of various approaches to produce such products. The challenges present in the production of lignin-based flocculants, adsorbents, and dispersants and possible scenarios to overcome these challenges for commercial use of these products in industry are discussed.

Nanofiber Composite Membrane with Intrinsic Janus Surface for Reversed-Protein-Fouling Ultrafiltration

Janus nanofiber based composite ultrafiltration (UF) membranes were fabricated via a two-step method, i.e., consecutive electrospinning of hydrophilic nylon-6,6/chitosan nanofiber blend and conventional casting of hydrophobic poly(vinylidene difluoride) (PVDF) dope solution. The as-developed PVDF/nylon-6,6/chitosan membranes were investigated for its morphology using Scanning Electron Microscopy (SEM) by which 18 wt % PVDF was chosen as the optimum base polymer concentration due to optimal degree of integration of cast and nanofiber layers. This membrane was benchmarked against the pure PVDF and PVDF/nylon-6,6 membranes in terms of surface properties, permeability, and its ability to reverse protein fouling. The improved hydrophilicity of the PVDF/nylon-6,6/chitosan membrane was revealed from the 72% reduction in the initial water contact angle compared to the pure PVDF benchmark, due to the incorporation of intrinsic hydrophilic hydroxyl and amine functional groups on the membrane surface confirmed by FTIR. The integration of the nanofiber and cast layers has led to altered pore arrangements offering about 93% rejection of bovine serum albumin (BSA) proteins with a permeance of 393 L·m^-2·h^-1·bar^-1 in cross-flow filtration experiments; while the PVDF benchmark only had a BSA rejection of 67% and a permeance of 288 L·m^-2·h^-1·bar^-1. The PVDF/nylon-6,6/chitosan membrane exhibited high fouling propensity with 2.2 times higher reversible fouling and 78% decrease in the irreversible fouling compared to the PVDF benchmark after 4 h of filtration with BSA foulants.