Incorporation of methyl acrylate in acrylonitrile based copolymers: effects on melting behavior

Melt-Spinnable Polyacrylonitrile-An Alternative Carbon Fiber Precursor

The review summarizes recent advances in the production of carbon fiber precursors based on melt-spun acrylonitrile copolymers. Approaches to decrease the melting point of polyacrylonitrile and acrylonitrile copolymers are analyzed, including copolymerization with inert comonomers, plasticization by various solvents and additives, among them the eco-friendly ways to use the carbon dioxide and ionic liquids. The methods for preliminary modification of precursors that provides the thermal oxidative stabilization of the fibers without their melting and the reduction in the stabilization duration without the loss of the mechanical characteristics of the fibers are discussed. Special attention is paid to different ways of crosslinking by irradiation with different sources. Examples of the carbon fibers preparation from melt-processable acrylonitrile copolymers are considered in detail. A patent search was carried out and the information on the methods for producing carbon fibers from precursors based on melt-spun acrylonitrile copolymers are summarized.

Dual structure engineering of SiOx-acrylic yarn derived carbon nanofiber based foldable Si anodes for low-cost lithium-ion batteries

Silicon (Si) is attracted much attention due to its outstanding theoretical capacity (4200 mAh/g) as the anode of lithium-ion batteries (LIBs). However, the large volume change and low electron/ion conductivity during the charge and discharge process limit the electrochemical performance of Si-based anodes. Here we demonstrate a foldable acrylic yarn-based composite carbon nanofiber embedded by Si@SiO_x particles (Si@SiO_x-CACNFs) as the anode material. Since the amorphous SiO_x and carbon (C) coating on the outside of the Si particles can provide a double buffer for volume expansion while reducing the contact between the Si core and the electrolyte to form a thin and stable solid electrolyte interface (SEI) film. Simultaneous in-situ electrochemical impedance spectroscopy (in-situ EIS) and galvanostatic intermittent titration technique (GITT) tests show that SiO_x and C have higher ion/electron transport rates, and in addition, using acrylic fiber yarn and Zn(Ac)₂ as raw materials reduces the manufacturing cost and enhanced mechanical properties. Therefore, the half-cell can achieve a high initial Coulombic efficiency (ICE) of 82.3% and a reversible capacity of 1358.2 mAh/g after 180 cycles. It can return to its original shape and remain intact after four consecutive folds, and the soft-pack full battery can also light up LED lights under different bending conditions.

N,N′-Substituted acryloamidines – novel comonomers for melt-processible poly(acrylonitrile)-based carbon fiber precursors

Novel, melt processible PAN-based CF precursors preparedviathe copolymerization of acrylonitrile withN,N′-substituted acryloamidines and their transformation into carbon fibers is presented.

Investigation of the effect of some variables on terpolymerization process of vinyl monomers in CSTR by design of experimental method

Aqueous slurry free radical terpolymerization of acrylonitrile (AN) with vinyl acetate (VAc) and a constant amount of 2-acrylamido-2-methylpropane sulfunic acid (AMPS) using K2S2O8/NaHSO3 redox initiator was carried out in a 15-l continuous stirred tank reactor at constant temperature (60°C) and atmospheric pressure. A three-level response surface method based on central composite design was applied to investigate the effect of VAc concentration (wt%) in monomer mixture, bisulfite- to-persulfate ratio in redox initiator system $\left( {\frac{{{\text{[HSO}}_3^ - ]}}{{[{{\text{S}}_2}{\text{O}}_8^{ - 2}]}}} \right)$ and bisulfite-to-monomer mixture ratio $\left( {\frac{{[{\text{HSO}}_3^ - ]}}{{{\text{AN}} + {\text{VAc}}}}} \right)$ on the monomer conversion percentage to polymer, intrinsic viscosity [(η)] and sulfur end groups (SEG) index of the prepared polymers. Experimental results showed that the optimum conditions for synthesis of AN-VAc-AMPS system can be addressed as VAc=9 wt%, $\left( {\frac{{[{\text{HSO}}_3^ - ]}}{{[{{\text{S}}_2}{\text{O}}_8^{ - 2}]}}} \right) = 9.6$ and $\left( {\frac{{[{\text{HSO}}_3^ - ]}}{{{\text{AN}} + {\text{VAc}}}}} \right) = 0.027.$ Monomer conversion percentage to polymer, intrinsic viscosity and SEG index under optimum conditions were 75%, 1.38 dl/g and 190, respectively. The synthesized polymer under these optimum conditions can satisfy the requirements for acrylic fiber production in which its characterization was confirmed with Fourier transform infrared spectroscopy, nuclear magnetic resonance, elemental analysis, X-ray diffraction, differential scanning calorimetry and scanning electron microscope.

Synthesis and Thermal Properties of Acrylonitrile/Butyl Acrylate/Fumaronitrile and Acrylonitrile/Ethyl Hexyl Acrylate/Fumaronitrile Terpolymers as a Potential Precursor for Carbon Fiber

A synthesis of acrylonitrile (AN)/butyl acrylate (BA)/fumaronitrile (FN) and AN/EHA (ethyl hexyl acrylate)/FN terpolymers was carried out by redox polymerization using sodium bisulfite (SBS) and potassium persulphate (KPS) as initiator at 40 °C. The effect of comonomers, BA and EHA and termonomer, FN on the glass transition temperature (T_g) and stabilization temperature was studied using Differential Scanning Calorimetry (DSC). The degradation behavior and char yield were obtained by Thermogravimetric Analysis. The conversions of AN, comonomers (BA and EHA) and FN were 55%-71%, 85%-91% and 76%-79%, respectively. It was found that with the same comonomer feed (10%), the T_g of AN/EHA copolymer was lower at 63 °C compared to AN/BA copolymer (70 °C). AN/EHA/FN terpolymer also exhibited a lower T_g at 63 °C when compared to that of the AN/BA/FN terpolymer (67 °C). By incorporating BA and EHA into a PAN system, the char yield was reduced to ~38.0% compared to that of AN (~47.7%). It was found that FN reduced the initial cyclization temperature of AN/BA/FN and AN/EHA/FN terpolymers to 228 and 221 °C, respectively, in comparison to that of AN/BA and AN/EHA copolymers (~260 °C). In addition, FN reduced the heat liberation per unit time during the stabilization process that consequently reduced the emission of volatile group during this process. As a result, the char yields of AN/BA/FN and AN/EHA/FN terpolymers are higher at ~45.1% and ~43.9%, respectively, as compared to those of AN/BA copolymer (37.1%) and AN/EHA copolymer (38.0%).

The role of acrylonitrile in controlling the structure and properties of nanostructured ionomer films

Ionomers are polymers which contain ionic groups that are covalently bound to the main chain. The presence of a small percentage of ionic groups strongly affects the polymer's mechanical properties. Here, we examine a new family of nanostructured ionomer films prepared from core-shell polymer nanoparticles containing acrylonitrile (AN), 1,3-butadiene (Bd) and methacrylic acid (MAA). Three new AN-containing dispersions were investigated in this study. The core-shell nanoparticles contained a PBd core. The shells contained copolymerised Bd, AN and MAA, i.e., PBd-AN-MAA. Three types of crosslinking were present in these films: covalent crosslinks (from Bd); strong physical crosslinks (involving ionic bonding of RCOO(-) and Zn(2+)) and weaker physical crosslinks (from AN). We examined and compared the roles of AN and ionic crosslinking (from added Zn(2+)) on the structure and mechanical properties of the films. The FTIR spectroscopy data showed evidence for RCOOH-nitrile hydrogen bonding with tetrahedral geometry. DMTA studies showed that AN copolymerised within the PBd-AN-MAA phase uniformly. Tensile stress-strain data showed that inclusion of AN increased elasticity and toughness. Analysis showed that about 33 AN groups were required to provide an elastically-effective chain. However, only 1.5 to 2 ionically bonded RCOO(-) groups were required to generate an elastically-effective chain. By contrast to ionic bonding, AN inclusion increased the modulus without compromising ductility. Our results show that AN is an attractive, versatile, monomer for increasing the toughness of nanostructured ionomers and this should also be the case for other nanostructured polymer elastomers.

Rheological Behaviors of Polyacrylonitrile Melt Using Ionic Liquids as a Plasticizer

The rheological behaviors of polyacrylonitrile/ionic liquids (PAN/ILs) melt were investigated to determine the general processing parameters and offer an important theoretical foundation of plasticized melt spinning. A step was carried out to decide the accurate temperature through the temperature sweep and time sweeps. The impacts of the concentration and temperature on the modulus of PAN/ILs samples were studied by dynamic sweeps. The three-parameter Carreau viscosity model was used to predict the zero-shear viscosity from the apparent viscosity data. The PAN/ILs melt showed shear-thinning behaviors. The melt with higher PAN concentration was found to be more sensitive to the temperature. However the structural viscosity index of the melt first decreased and then increased with the increase of temperature.

A quantitative differentiation method for acrylic fibers by infrared spectroscopy

Absorbance peak areas of nitrile (2240 cm(-1)), carbonyl (1730 cm(-1)) and CH (1370 cm(-1)) groups were obtained for 48 colorless acrylic fibers by infrared (IR) microspectroscopy. The carbonyl signal, related to the comonomers most commonly used in acrylic fibers, was ratioed against the nitrile and CH bands, pertaining to the backbone of the polymer chains. The ratios A1730/A2240 and A1730/A1370, a relative measure of the comonomer content in the fiber, were used to differentiate the samples. A decrease in the crystallinity of fibers has been noted with increasing comonomer content. Relative standard deviation (R.S.D.) of the ratios were 1 and 3% for repetitive analyses on the same location and along the length of the same single fiber, respectively. When different fibers of the same sample were examined, results were reproducible within 6%. This simple method can greatly enhance the evidential value of colorless acrylic fibers, being able to discriminate them and thus helping the Court to better assess their significance.

Employing glass refractive index measurement (GRIM) in fiber analysis: a simple method for evaluating the crystallinity of acrylics

The refractive index (RI) of 40 colorless acrylic fiber samples was determined by the immersion oil and Mettler hot stage method, implemented in the glass refractive index measurement (GRIM) instrument by Foster and Freeman. Low standard deviations for nearly all the samples were obtained and differentiation of fibers even with the same trade name was possible just on the basis of RI. Wide angle X-ray scattering (WAXS) and differential scanning calorimetry (DSC) were employed to establish a linear correlation between RI and the degree of crystallinity. Insights on the structural order of this group of fibers is then obtainable by a quick and easy technique, adding value to casework comparisons.