Miscibility studies of erucamide (13-cis-docosenamide)/poly(laurolactam) (nylon 12) (PA-12) blends

The Quest for the Holy Grail Of 3D Printing: A Critical Review of Recycling in Polymer Powder Bed Fusion Additive Manufacturing

The benefits of additive manufacturing (AM) are widely recognised, boosting the AM method's use in industry, while it is predicted AM will dominate the global manufacturing industry. Alas, 3D printing's growth is hindered by its sustainability. AM methods generate vast amounts of residuals considered as waste, which are disposed of. Additionally, the energy consumed, the materials used, and numerous other factors render AM unsustainable. This paper aims to bring forward all documented solutions in the literature. The spotlight is on potential solutions for the Powder Bed Fusion (PBF) AM, focusing on Selective Laser Sintering (SLS), as these are candidates for mass manufacturing by industry. Solutions are evaluated critically, to identify research gaps regarding the recyclability of residual material. Only then can AM dominate the manufacturing industry, which is extremely important since this is a milestone for our transition into sustainable manufacturing. This transition itself is a complex bottleneck on our quest for becoming a sustainable civilisation. Unlike previous reviews that primarily concentrate on specific AM recycling materials, this paper explores the state of the art in AM recycling processes, incorporating the latest market data and projections. By offering a holistic and forward-looking perspective on the evolution and potential of AM, this review serves as a valuable resource for researchers and industry professionals alike.

Effects of Erucamide on Fiber "Softness": Linking Single-Fiber Crystal Structure and Mechanical Properties

Erucamide is known to play a critical role in modifying polymer fiber surface chemistry and morphology. However, its effects on fiber crystallinity and mechanical properties remain to be understood. Here, synchrotron nanofocused X-ray Diffraction (nXRD) revealed a bimodal orientation of the constituent polymer chains aligned along the fiber axis and cross-section, respectively. Erucamide promoted crystallinity in the fiber, leading to larger and more numerous lamellae crystallites. The nXRD nanostructual characterization is complemented by single-fiber uniaxial tensile tests, which showed that erucamide significantly affected fiber mechanical properties, decreasing fiber tensile strength and stiffness but enhancing fiber toughness, fracture strain, and ductility. To correlate these single-fiber nXRD and mechanical test results, we propose that erucamide mediated slip at the interfaces between crystallites and amorphous domains during stress-induced single-fiber crystallization, also decreasing the stress arising from the shear displacement of microfibrils and deformation of the macromolecular network. Linking the single-fiber crystal structure with the single-fiber mechanical properties, these findings provide the direct evidence on a single-fiber level for the role of erucamide in enhancing fiber "softness".

Synthesis and Evaluation of Amides as Slip Additives in Polypropylene

In this study, we describe the synthesis of amides and evaluate their use as slip additive agents in polypropylene films. The additives N-isopropyl-stearamide and N,N-diisopropyl-stearamide were synthesized and characterized and then used to prepare masterbatches. Erucamide, a commercial masterbatch, was used as the reference standard. A 32 factorial experimental design was used to create the different compositions of slip additives in polymer films. The films were processed via flat-die extrusion and stored in an oven at a constant temperature of 40 °C for seven days. The following are the properties evaluated in the study: thermal decomposition temperature, fusion temperature, fusion enthalpy, coefficient of friction, surface energy, contact angle, and seal initiation temperature. The results were evaluated by analysis of variance (ANOVA) at a 90 % confidence interval. The analysis of the results showed that N-isopropyl stearamide and N,N-diisopropyl stearamide do not provide an adequate surface slip for polypropylene films at the conditions used in the study. In turn, at the same conditions, erucamide, the commercial amide, also does not provide the required surface energy for printing and lamination processes required for polypropylene films.