Acceleration of particle breakage rates in wet batch ball milling

Control of Cluster Structures in Catalyst Inks by a Dispersion Medium

The cluster structure in the catalyst ink of a proton exchange membrane fuel cell determines its performance. The interaction among solvent, ionomer, and catalyst in ink determines the cluster structure and affects the microstructure and surface morphology of the catalyst layer, which is of great significance to improve the conductivity of the catalyst layer to protons, electrons, and water. First, the dissolved state of the main chain and the side chain of the ionomer in solvent was characterized. The results of relative viscosity, ζ-potential, effective proton fraction, and nuclear magnetic resonance (NMR) showed that the alcohol aqueous solution promoted the stretching electrolysis of the main chain and the side chain of the ionomer more than the pure aqueous solvent, making the ionomer clusters smaller. The rheological test of the ink shows that the pure water solvent ink has the largest cluster and the strongest network structure. Under the test conditions, the clusters in the ink can be reconstructed quickly after breakage through viscous shearing. The addition of alcohols will make the clusters in the ink smaller and the network structure brittle. After the clusters and the network structure are damaged, they will slowly recombine and the viscosity in the ink will gradually recover. Ethanol will minimize the clusters in the ink, and the network structure in the ink is the weakest. The effect of the network strength on the cluster structure is weakened by reducing the solid content in the ink. The amplitude scanning test shows that the network structure in the slurry is almost eliminated after reducing the solid content, the storage modulus of ink with water, 50 wt % isopropyl alcohol (IPA), 50 wt % n-propanol (NPA), and 50 wt % ethanol (ET) decreases in turn, as well as the liquid viscosity behavior increases and the cluster particle size in the ink decreases. In conclusion, more dispersed ionomers and alcohol molecules with smaller molecular structures are more conducive to the dispersion of clusters in the ink.

Probing clustering dynamics between silicon and PAA or LiPAA slurries under processing conditions

This work explores the complex interplay between slurry aggregation, agglomeration, and conformation (i.e. shape) of poly(acrylic acid) (PAA) and lithiated poly(acrylic acid) (LiPAA) based silicon slurries as a function of shear rate, and the resulting slurry homogeneity. These values were measured by small angle neutron scattering (SANS) and rheology coupled ultra-small angle neutron scattering (rheo-USANS) at conditions relevant to battery electrode casting. Different binder solution preparation methods, either a ball mill (BM) process or a planetary centrifugal mixing (PCM) process, dramatically modify the resulting polymer dynamics and organization around a silicon material. This is due to the different energy profiles of mixing where the more violent and higher energy PCM causes extensive breakdown and reformation of the binder, which is now likely in a branched conformation, while the lower energy BM results in simply lower molecular weight linear polymers. The break down and reorganization of the polymer structure affects silicon slurry homogeneity, which affects subsequent electrode architecture.

Activating CaCO3 to enhance lead removal from lead-zinc solution to serve as green technology for the purification of mine tailings

Efficient lead removal from metal-containing wastewater, such as acid mine drainage (AMD), is an important step in environmental purification and secondary resources recovery. In this paper, a novel approach by mechanochemically activating CaCO₃ through simply wet ball milling in metal-containing solution was developed, where selective Pb²⁺ precipitation in the form of PbCO₃ was achieved based on its reaction with the CO₃^2- from the activated CaCO₃. By such milling operation, the removal efficiency of Pb²⁺ from aqueous solution could reach over 99%, while more than 99% Zn²⁺ (as well as Mn, Ni and Cd) was remaining in the solutions, demonstrating the feasibility and high effectiveness of precipitating Pb²⁺ and serving the purpose of recovering other metals without Pb impurity. The solubility differences between Pb carbonate and other carbonates of Zn, Mn, Ni or Cd were understood to be the main pathway and using CaCO₃ would offer an easy operation and environmental friendly process to purify the metals-containing wastewater by precipitating Pb, compared with the difficulties when using alkaline neutralization to treat them. In addition, basic zinc carbonate (a zinc-containing ore waste) as an alternative precipitant to CaCO₃ in the separation process was also confirmed to increase the zinc recovery in the solution while maintaining high Pb²⁺ removal efficiency.