Comparison of the bond compatibility of titanium and an NiCr alloy to dental porcelain

Effect of different production techniques on the color of porcelain-fused-to-titanium restorations

In dentistry, the shade selection of the restoration affects the success of the restoration. For this reason, it may be decisive for clinicians to determine whether the difference in framework production influences color in metal-ceramic restorations. The study examined the effects of different framework production techniques used in porcelain-fused-to-titanium restorations on color changes. 45 square-shaped samples were manufactured using cast, milling, and laser-sintering techniques. Opaque and dentin porcelain were performed, and all samples were glazed. A spectrophotometer was used for color measurements. Before opaque application, after opaque application, and after porcelain + glaze application, it was obtained L*, a*, and b* values. Color differences (ΔE00) were calculated with the CIEDE2000 formula. ANOVA (Post Hoc: Bonferroni) and Shapiro Wilks (Normality) tests were used for statistical analysis (p < 0.05). At the different laboratory steps, the difference between cast&laser-sintered groups and between milled&laser-sintered groups was statistically significant (p < 0.05). Before and after opaque application, the differences in L*, a*, and b* values between cast, milled, and laser-sintered groups were statistically significant (p < 0.05). Different framework production methods influenced the color of porcelain-fused-to-titanium restorations.

Effect of addition of recast materials on characteristics of Ni-Cr-Mo alloys

The purpose of this study was to assess the effect on selected mechanical properties, of adding recast materials to the NiCrMo alloy of newly produced castings.

Three groups of dental alloy NiCrMo (trade named Remanium CS+) were prepared by mixing 50% new alloy to alloy remnants from previous castings. The specimens in the first casting group used 100% new alloy and served as control (C1). The second group consisted of equal amounts of new alloy and alloy remnants cast only once (C2). The third group contained 50% of new alloy and alloy cast twice (C3). Microstructural analysis was performed and the chemical composition, hardness and the metal-ceramic bond strength were assessed. In addition, EDS analysis (mapping) was undertaken. Hardness and bond strength results were also statistically analysed.

In spite of the fact that recasting brought about small changes in hardness and chemical composition (C, Cr and Mo), these effects were found to not affect their functional properties in the oral cavity. Still, significant differences between new alloy and the recasted groups (p < 0.05) were demonstrated in the course of statistical analysis of Vickers hardness test (for α = 0.05). All analysed research groups have a similar average adhesion at 48.51÷49.24 MPa (p > 0.05).

The recasting procedure described in the paper can be done safely in dentistry. If previously casted material is used, it should be mixed with new material. The use of the material prepared in this way can lower the costs of NiCrMo castings.

Investigation on the properties of borate bonding agents: Ti6Al4V-porcelain bonding, chemical durability and preliminary cytotoxicity

The purpose of this study was to investigate the properties of the borate bonding agents (BBAS) including chemical durability, biocompatibility and bonding characteristics of porcelain to Ti6Al4V. The bond strength was performed by the three-point bending test. And the chemical durability and ion release of BBAS were tested by chemical soaking and inductively coupled plasma optical emission spectrometry (ICP-OES), respectively. Moreover, cytotoxicity was evaluated by cell viability assay and cell adhesion using human osteosarcoma cells (MG-63) and cell counter kit-8 (CCK-8) assay. To investigate the influences of composition and microstructure changes on all the properties mentioned above, the ¹¹B and ²⁷Al spectra and infrared spectra of BBAS were measured by solid-state nuclear magnetic resonance (SSNMR) and Fourier transform infrared spectroscopy (FTIR), respectively. Combined with all these properties of BBAS, the optimal addition proportion of Al₂O₃ into BBAS is 20 mol%. The relative contents of [BO3], [BO4], [AlO4], [AlO5] and [AlO6] have great influences on these properties of BBAS. BBAS, possessing excellent chemical durability, good biocompatibility and low ion release and being an effective way to improve the Ti6Al4V-porcelain bond strength, have significant clinical potentials in porcelain fused to metal restorations.

The Effect of Multiple Firings on the Shear Bond Strength of Porcelain to a New Millable Alloy and a Conventional Casting Alloy

This study compared the effect of multiple firings on the shear bond strength (SBS) of porcelain to the new millable alloy (Ceramill Sintron) and a conventional casting alloy (4-all). Thirty-six cylindrical cores (6.8 × 9 mm) were made of millable and castable alloy through CAD/CAM and casting techniques, respectively (n = 18). In the center of each bar, a 4 × 4 × 2-mm shot of porcelain was fused. Having divided each group into 3 subgroups based on the number of firing cycles (3, 5, 7), the specimens were fixed in a universal testing machine and underwent a shear force test (1.5 mm/min crosshead speed) until fractured. Then the SBS values (MPa) were calculated, and the failure patterns were microscopically characterized as adhesive, cohesive, or mixed. Two-way ANOVA statistical test revealed that the number of porcelain firings had no significant effect on the SBS of any of the metal groups (p = 0.1); however, it was statistically higher in the millable group than the castable group (p < 0.05). Moreover, detecting the mixed failure pattern in all the specimens implied that the multiple firings had no significant effect on the failure pattern. The multiple porcelain firings had no significant effect on the SBS of porcelain to neither the millable nor castable alloys.

Effect of Firing Temperature at the Porcelain-Metal Alloy Interface in Porcelain-Fused-to-Metal Restorations. A SEM/EDS Study

PURPOSE

To probe in greater detail the changes at the ceramometal interface induced by heat energy absorption, using energy diffraction X-ray spectroscopy (EDS) and scanning electron microscopy (SEM) and correlate these changes with the shear bond strength of porcelain to nickel chromium alloy.

MATERIALS AND METHODS

Seventy-five strips of nickel-chromium alloy (20 mm long, 5 mm wide, 3 mm thick) were prepared and layered with porcelain, conforming to ANSI/ADA specification no. 38 (for Metal-Ceramic Dental Restorative Systems: 2010). These test specimens were divided equally into three groups. Specimens of each group (25) were fired to a specific temperature range, that is 700°C, 900°C, and 960°C. SEM and EDS were performed on all specimens, at the metal alloy/ceramic interface. Bonding of the ceramic layer to the metal alloy was evaluated by a shear bond strength test as per ANSI/ADA specification no. 38. The data were recorded and analyzed using one-way ANOVA and post hoc Tukey HSD test.

RESULTS

SEM images of the porcelain/metal alloy interface revealed roughness of the metal alloy surface adjacent to the ceramic layer. EDS study revealed that an oxygen depletion zone was formed at the interface region, facilitating the formation of intermetallic compounds. The mean shear bond strength showed an upward trend until 900°C and decreased thereafter.

CONCLUSION

Formation of intermetallic compounds at the interface, in the presence of an oxygen depletion zone, was the prime factor in bonding of porcelain to metal alloy. This provides a new concept of ceramometal bonding.

Porcelain bonding to novel Co-Cr alloys: Influence of interfacial reactions on phase stability, plasticity and adhesion

OBJECTIVE

The objective of the present study was to determine the hardness and adhesion strength at the porcelain to alloy interface.

METHODS

15 bi-layer porcelain veneered Co-Cr specimens of each alloy group [cast, powder metallurgy (PM), CAD/CAM(CC)] were manufactured. 12 bi-layered specimens were tested using four-point bend strain energy release rate adhesion test. One before and after porcelain firing specimen of each alloy group were nano-indented at the bulk and metal-porcelain interface to determine the mechanical properties. Electron backscatter diffraction was used to determine the microstructure and phase of the indented areas.

RESULTS

The results obtained from the four-point bend strain energy release rate test indicated highest adhesion energy of 92.15J/m² observed in the CC produced Co-Cr alloy. This was followed by the PM alloy with an adhesion energy of 62.24J/m² and cast alloy with an adhesion energy of 42.83J/m². All comparisons of adhesion energy between the three alloys were found to be statistically significant (p<.05). Nano-indentation test indicated higher hardness values of 4.6-6.1GPa at the metal-porcelain interface compared to the bulk, which had hardness values of 3.1-3.9GPa.

SIGNIFICANCE

The adhesion of the alloy to porcelain was found to be inversely related to the hardness of the interfacial layer at the alloy surface. Lower interfacial hardness was found to be accompanied with higher adhesion energy due to the additional plastic energy consumed during crack propagation along the more ductile interface region of the alloy.

Effects of silica-coating on surface topography and bond strength of porcelain fused to CAD/CAM pure titanium

The aim of this study was to evaluate the shear bond strength of porcelain fusing to titanium and the effects of surface treatment on surface structure of titanium. In the shear bond strength test, titanium surface treatments were: conventional, silica-coating without bonding agent, and silica-coating with bonding agent. Titanium surface treatments for analysis by the atomic force microscope (AFM) were: polishing, alumina sandblasting and silica-coating. The shear bond strength value of silica-coating with bonding agent group showed significantly higher than that of other groups. In AFM observation results, regular foamy structure which is effective for wetting was only observed in silica-coating. Therefore, this structure might indicate silicon. Silica-coating renders forms a nanoscopic regular foamy structure, involved in superhydrophilicity, to titanium surface, which is markedly different from the irregular surface generated by alumina sandblasting.

Effect of metal conditioner on bonding of porcelain to cobalt-chromium alloy

PURPOSE

The purpose of this study was to evaluate the efficacy of two different metal conditioners for non-precious metal alloys for the bonding of porcelain to a cobalt-chromium (Co-Cr) alloy.

MATERIALS AND METHODS

Disk-shaped specimens (2.5×10.0 mm) were cast with Co-Cr alloy and used as adherend materials. The bonding surfaces were polished with a 600-grid silicon carbide paper and airborne-particle abraded using 110 µm alumina particles. Bonding specimens were fabricated by applying and firing either of the metal conditioners on the airborne-particle abraded surface, followed by firing porcelain into 5 mm in diameter and 3 mm in height. Specimens without metal conditioner were also fabricated. Shear bond strength for each group (n=8) were measured and compared (α=.05). Sectional view of bonding interface was observed by SEM. EDS analysis was performed to determine the chemical elements of metal conditioners and to determine the failure modes after shear test.

RESULTS

There were significant differences among three groups, and two metal conditioner-applied groups showed significantly higher values compared to the non-metal conditioner group. The SEM observation of the sectional view at bonding interface revealed loose contact at porcelain-alloy surface for non-metal conditioner group, however, close contact at both alloy-metal conditioner and metal conditioner-porcelain interfaces for both metal conditioner-applied groups. All the specimens showed mixed failures. EDS analysis showed that one metal conditioner was Si-based material, and another was Ti-based material. Si-based metal conditioner showed higher bond strengths compared to the Ti-based metal conditioner, but exhibited more porous failure surface failure.

CONCLUSION

Based on the results of this study, it can be stated that the application of metal conditioner is recommended for the bonding of porcelain to cobalt-chromium alloys.

Effect of sandblasting on fracture load of titanium ceramic crowns

Purpose of the Study:

It is difficult to achieve a reliable bond between the titanium and veneering porcelain. The aim of this study was to evaluate the bond strength between titanium ceramic crowns.

Materials and Methods:

The surfaces of titanium copings were divided in two groups. Group A sandblasted with 250 um (n = 10) and Group B without sandblasting (n = 10). Low-fusing porcelain was bonded over copings. A universal testing machine was used to determine the fracture load (N) of the crowns. All data were compared using Student's t-test.

Results:

There was a significant difference in fracture toughness between two groups (P = 0.05). The mean value of fracture strength for Group A was 721.66 N and for Group B was 396.39 N.

Conclusions:

Sandblasting improves the bond strength between titanium, and ceramic, mechanical bonding plays a crucial role in the bonding between titanium and ceramic.

Evaluation of the shear bond strength of dental porcelain and the low magnetic susceptibility Zr-14Nb alloy

The aim of this study was to investigate the bond strength of dental porcelain and the preheated Zr-14Nb alloy, and compare this strength with that of titanium. White oxide layers, which were predominantly composed of monoclinic zirconia, were formed on the preheated sample groups, and exhibited a greater roughness than the control samples. At the metal-ceramic interface, a greater Nb diffusion range was observed than in the control samples. The bond strengths of the samples subjected to 20min preheating treatment were the lowest (33.6 ± 3.2 MPa), which may be ascribed to the formation of a brittle thick oxide layer under excessive heat treatment. The samples subjected to this heat treatment for 5 min exhibited the highest mean bond strength (43.7 ± 5.9 MPa), which was significantly higher than that of titanium (35.3 ± 3.5 MPa). Thus, the Zr-14Nb alloy is a promising candidate for fixed dental prosthesis, as long as the appropriate treatment conditions are adopted.

Effect of Bonding Agent Application Method on Titanium-Ceramic Bond Strength

PURPOSE

Although milled titanium may be used as a substructure in fixed and implant prosthodontics, the application of the veneering porcelain presents particular challenges compared to traditional alloys. To address these challenges, some Ti ceramic systems incorporate the application of a bonding agent prior to the opaque layer. Vita Titankeramik's bonding agent is available as a powder, paste, and spray-on formulation. We examined the effect of these three application methods on the bond strength.

MATERIALS AND METHODS

Four titanium bars were milled from each of 11 wafers cut from grade II Ti using the Kavo Everest milling unit and a custom-designed milling toolpath. An experienced technician prepared the 25 × 3 × 0.5 mm(3) metal bars and applied bonding agent using one of three application methods, and then applied opaque, dentin, and enamel porcelains according to manufacturer's instructions to a 8 × 3 × 1 mm(3) porcelain. A control group received no bonding agent prior to porcelain application. The four groups (n = 11) were blindly tested for differences in bond strength using a universal testing machine in a three-point bend test configuration, based on ISO 9693-1:2012.

RESULTS

The average (SD) bond strengths for the control, powder, paste, and spray-on groups, respectively, were: 24.8 (2.6), 24.6 (2.6), 25.3 (4.0), and 24.1 (3.9) MPa. One-way ANOVA and Tukey's multiple comparison tests were performed between all groups. There were no statistically significant differences among groups (p = 0.951).

CONCLUSION

Titanium-porcelain bond strength was not affected by the use of a bonding agent or its application method when tested by ISO 9693-1 standard.

Repair Technique for Fractured Implant-Supported Metal-Ceramic Restorations: A Clinical Report

The fracture of porcelain structures have been related in either natural dentition or implant-supported restorations. Techniques using a composite resin or indirect methods can be used. This article presents a porcelain fracture on implant-supported metal-ceramic restoration. IPS Empress e.max laminate veneer restoration was used to repair the fracture. With this technique, it was possible to restore aesthetics and function, combined with low cost and patient satisfaction.

Titanium as a Reconstruction and Implant Material in Dentistry: Advantages and Pitfalls

Commercial pure titanium (cpTi) has been the material of choice in several disciplines of dentistry due to its biocompatibility, resistance to corrosion and mechanical properties. Despite a number of favorable characteristics, cpTi as a reconstruction and oral implant material has several shortcomings. This paper highlights current knowledge on material properties, passive oxidation film formation, corrosion, surface activation, cell interactions, biofilm development, allergy, casting and machining properties of cpTi for better understanding and potential improvement of this material for its clinical applications.

Effect of surface treatments on adhesion of low-fusing porcelain to titanium as determined by strain energy release rate

OBJECTIVE

This study evaluated the effect of different chemical surface treatments on the surface characteristics of commercially pure titanium (cp Ti) and the adhesion of the porcelain-titanium system by means of strain energy release rate (G-value, J/m(2)). Surface roughness and morphology of treated cp Ti were additionally evaluated.

METHODS

Two hundred and thirty specimens of machined cp Ti plates grade II were prepared. The specimens were divided into ten groups in each test according to the surface treatment used; Gr 1 (control; machined), Gr 2 (sandblasted), Gr 3 (CH(2)Cl(2) for 5 min), Gr 4 (CH(2)Cl(2) for 10 min), Gr 5 (10% H(2)O(2) for 5 min), Gr 6 (10% H(2)O(2) for 10 min), Gr 7 (30% H(2)O(2) for 5 min), Gr 8 (30% H(2)O(2) for 10 min), Gr 9 (9% HF for 5 min) and Gr 10 (9% HF for 10 min). Titanium-porcelain (Vita Titankeramik) was applied to each group for testing the adhesion. The G-value (J/m(2)) was measured with a four-point bending configuration. Following fracture testing specimens were examined with a scanning electron microscope (SEM). Surface roughness and SEM analysis were carried out. Data were analyzed using ANOVA and Tukey's test.

RESULTS

Groups treated with 9% HF or CH(2)Cl(2) baths for 10 or 5 min showed the highest adhesion values (J/m(2)) (34.23±4.31, 30.75±4.91, 28.92±4.33 and 22.54±3.58) respectively among the groups. The machined groups demonstrated the lowest value (8.18±1.95) (J/m(2)). SEM analysis indicated a combination of cohesive and adhesive fractures for 9% HF, CH(2)Cl(2), sandblasted and 30% H(2)O(2) (10 min) groups, while mainly adhesive fractures were found with the other groups. There was no direct correlation between surface roughness and adhesion.

SIGNIFICANCE

Adhesion between porcelain and cp Ti can be improved by the use of certain chemical surface treatments prior to porcelain firing as alternative techniques to sandblasting treatment.

Bonding between titanium and dental porcelain: a systematic review

OBJECTIVES

The aims of this literature review are to provide answers to questions on how to improve bonding between titanium and dental porcelain and how to further implement, in clinical practice, ceramic-veneered titanium as an alternative to conventional metal-ceramic systems.

MATERIAL AND METHODS

A literature search of PubMed and also among referenced published scientific papers was performed and 24 fulfilled the search criteria, namely mentions of titanium, ceramics and bond strength. These papers were compiled for comparison and evaluated regarding the bond strength achieved with different methods.

RESULTS

The results strongly indicate that there are possibilities to improve both the present materials and methods for titanium-ceramic veneering.

CONCLUSIONS

The results indicate that present knowledge is sufficient to conclude that veneering titanium with low-fused porcelain for crowns and fixed partial dentures can be recommended for routine clinical use.

Effect of casting atmosphere on the shear bond strength of a ceramic to Ni-Cr and Ni-Cr-Be alloys

The success of metal-ceramic restorations depends on an optimal bond between metal and ceramic. This study evaluated the effect of 3 casting atmospheres on the metal-ceramic bond strength (MCBS) of 2 Ni-Cr alloys, with beryllium (Fit Cast V) and without beryllium (Fit Cast SB). Sixty acrylic resin patterns (8 mm long and 5 mm diameter) were obtained using a fluorocarbon resin matrix. Wax was used to refine the surface of acrylic resin patterns that were invested and cast in an induction casting machine under normal, vacuum, and argon atmospheres at a temperature of 1340ºC. The castings were divested manually and airborne-particle abraded with 100-µm aluminum-oxide. Ten castings were obtained for each group. The IPS Classic V ceramic was applied (2 mm high and 5 mm diameter). The shear bond strength was tested in a mechanical testing machine with a crosshead speed of 2.0 mm/min. The MCBS data (MPa) were subjected to 2-way analysis of variance (α=0.05). There was no statistically significant difference (p>0.05) between the alloys or among the casting atmospheres. Within the limitations of this study, it may be concluded that the presence of beryllium and the casting atmosphere did not interfere in the MCBS of the evaluated metal-ceramic combinations

The effect of a ceramic coating on the cpTi-porcelain bond strength

OBJECTIVES

To investigate the bond strength between cpTi and low fusing porcelains after different treatments.

METHODS

72 patterns were covered with a ceramic coating and invested with phosphate-bonded material (group A), another 72 were invested with magnesia material (group B) and all cast with cpTi. 31 solid castings were selected from each group. The castings of group B were ground and sandblasted, while the castings of group A were only sandblasted. Aluminum content of the metal surface was determined by EDS and castings were submitted to a 3-point bending test to determine the modulus of elasticity (E). The porcelains Duceratin Plus, Noritake Ti22 and Triceram were applied respectively and specimens were submitted to a 3-point bending test. The fracture mode and the remaining porcelain were determined by optical microscopy and SEM/EDS. Bond strength and fracture mode were calculated by two-way ANOVA.

RESULTS

The E of groups A and B was 98.3 GPa and 98.6 GPa respectively. The bond strength was 26+/-3 MPa (Duceratin Plus), 28+/-3 MPa (Noritake Ti22), 27+/-2 MPa (Triceram) for group A and 24+/-1 MPa, 29+/-2 MPa, 27+/-1 MPa for group B respectively. No significant differences were found for the same porcelain between the two groups (p<0.05). A significant difference was found between Duceratin Plus and Noritake Ti22, for group B (p<0.05). The mode of failure was mainly adhesive for all specimens. A significant reduction in aluminum was recorded in all subgroups.

SIGNIFICANCE

The special coating of patterns makes the Ti casting procedure inexpensive, without reducing the metal-ceramic bond strength.

The effect of surface modifications on titanium to enable titanium–porcelain bonding

OBJECTIVES

Titanium-ceramic restorations are currently used, despite the pending problem of titanium-ceramic bonding, which has only been partially solved. The surface treatment of the metal proposed by the manufacturer promotes lower bond strength between titanium and porcelain when compared to the conventional metal-ceramic systems. The objective of this study was to evaluate the influence of acid and caustic baths on the bonding characteristics of specific titanium porcelain bonded to cast commercially pure titanium (CP Ti).

METHODS

Eighty strips of cast CP Ti were obtained in dimensions of 25mm x 3mm x 0.5mm, and divided into eight groups (n=10) which were subjected to surface treatment by immersion in one of the follow solutions-group HF: HF 10%; group NaOH+HF: NaOH 50%-CuSO(4).5H(2)O 10% followed by HF 10%; group HCl: HCl 35%; group NaOH+HCl: NaOH 50%-CuSO(4).5H(2)O 10% followed by HCl 35%; group HNO(3): HNO(3) 35%-HF 5%; group NaOH+HNO(3): NaOH 50%-CuSO(4).5H(2)O 10% followed by HNO(3) 35%-HF 5%; control group: treated according to the manufacturer's instructions; NaOH+control group: treated according to the manufacturer's instructions followed by immersion in NaOH 50%-CuSO(4).5H(2)O 10%. Low fusion porcelain (Vita Titankeramik) was applied to the center of one of the sides of each CP Ti sample with dimensions of 8mm x 3mm x 1mm. All groups were submitted to a three-point flexure test. Scanning electron microscopy (SEM) photomicrographs were taken to characterize the failed surfaces at the titanium-porcelain interface. Anova and Tukey's multiple comparison tests were used to analyze the data at a 5% probability level.

RESULTS

All groups treated with NaOH 50%-CuSO(4).5H(2)O 10% solution showed significant superior values when compared to groups treated exclusively with acid solution. There were no significant differences between HF (21.2MPa) and HCl (23.4MPa) groups; control (25.2MPa), HCl (23.4MPa) and HNO(3) (26.6MPa) groups; NaOH+HF (29.9MPa) and NaOH+HCl (30.8MPa) groups; NaOH+HNO(3) (34.8MPa) and NaOH+control (32.1MPa) groups. SEM analysis indicated a combination of cohesive and adhesive fractures in NaOH+HNO(3) and NaOH+control groups, while mainly adhesive fractures were found in the other groups.

SIGNIFICANCE

Bond strength between porcelain and cast CP Ti can be increased by use of a caustic bath prior to porcelain firing.

Effects of airborne-particle abrasion, sodium hydroxide anodization, and electrical discharge machining on porcelain adherence to cast commercially pure titanium

The aim of this study was to determine the effect of airborne-particle abrasion (APA), sodium hydroxide anodization (SHA), and electrical discharge machining (EDM) on cast titanium surfaces and titanium-porcelain adhesion. Ninety titanium specimens were cast with pure titanium and the alpha-case layer was removed. Specimens were randomly divided into three groups. Ten specimens from each group were subjected to APA. SHA was applied to the second subgroups, and the remaining specimens were subjected to the EDM. For the control group, 10 specimens were cast using NiCr alloy and subjected to only APA. Surfaces were examined by using scanning electron microscope and a surface profilometer. Three titanium porcelains were fused on the titanium surfaces, whereas NiCr specimens were covered with conventional porcelain. Titanium-porcelain adhesion was characterized by a 3-point bending test. Statistical analysis showed that the porcelain-metal bond strength of the control group was higher than that of the titanium-porcelain system (p < 0.05). There were no significant differences between the bond strengths of titanium groups (p 0.05), except the bond strengths of Noritake Super Porcelain TI-22 groups on which APA and SHA were applied (p < 0.05). SHA and EDM as surface treatment did not improve titanium-porcelain adhesion when compared to APA.

Influence of the bonder on the adhesion of porcelain to machined titanium as determined by the strain energy release rate

OBJECTIVE

To determine the adhesion at the titanium-porcelain interface using a fracture mechanics approach, and to investigate the bonding mechanism using SEM.

METHODS

Specimens of five different titanium-porcelain and one base metal-porcelain bonding systems were prepared for a four-point bending interfacial delaminating test on a universal testing machine. The pre-cracked specimen was subjected to load and the strain energy release rate (G, J/m(2)) was calculated from the critical load to induce stable crack extension in each system. The interface for the various materials was investigated in an SEM and compared.

RESULTS

The titanium-porcelain with Gold Bonder showed the highest G-value (72.39+/-13.21J/m(2)) among the groups whilst titanium-porcelain with cross-cut-bur preparation showed the lowest (5.78+/-1.39J/m(2)). The former was significantly higher than that of Wiron 99 (base-metal, BEGO, Germany) porcelain (40.01+/-6.67J/m(2)), a clinically accepted bonding system for many years. The G-values of porcelain fused to titanium-Rocatec, titanium-sandblasted and/or titanium-GC-Bonder were 10.81+/-1.49, 12.64+/-3.01 and 35.74+/-5.20J/m(2), respectively. SEM images of the interface fracture crack path for the different bonders enabled the mechanisms responsible for the differences in strain energy release rates to be appreciated.

CONCLUSION

The strain energy release rate (G) of titanium-porcelain with a Gold Bonder interface layer was highest among the five different systems.

Cross-sectional TEM Analysis of Porcelain Fused to Gold-coated Titanium

This study investigated the interfacial microstructure between gold-coated titanium and low-fusing porcelain. The square surfaces of cast titanium split rods were sputter-coated with gold using a sputter coater at 40 mA for 1,000 seconds. Specimens were prepared for transmission electron microscopy (TEM) by cutting and polishing two pieces of the gold-coated split-rod specimens, which were glued and embedded in Cu tubes with an epoxy adhesive. TEM observation was also conducted for the gold-coated specimens after degassing and porcelain fusing. Due to the gold coating, intermetallic compounds of Au-Ti formed under the sputtered gold layer after degassing and porcelain fusing. Ti3Au and Ti3Al layers were also observed beneath the Au-Ti intermetallic compound layer. There was good adhesion of porcelain to the Au-Ti compound and Ti oxides without any gaps or formation of a Ti-deficient intermediate layer, which is normally observed at the titanium-porcelain interface. The results of this TEM study suggested that gold-sputter-coating the cast titanium surface produced a Ti-Au intermetallic compound and suppressed the formation of a Ti-deficient intermediate layer, resulting in improved adherence between porcelain and titanium.

Mechanical properties of metal-ceramic systems from nickel-chromium and cobalt-chromium alloys

Background/Aim. Metal-ceramic bond strength and alloys' elastic modulus clearly determine the potential of alloy application, because the ceramic integrity during mastication depends on these two characteristics. The aim of this study was to evaluate metal-ceramic bond strength and elastic modulus of cobalt-chromium alloys in making porcelainfused- to-metal restorations, regarding the application of the most frequent nickel-chromium alloy. Methods. The research was performed as an experimental study. Six metalceramic samples were made from nickel-chromium alloy (Wiron 99) and cobalt-chromium alloy (Wirobond C), according to the manufactures manuals and instructions from ISO 9693: 1996. Three-point bending test was performed up to the ceramic fracture. The fracture load was measured on an universal testing machine (Zwick, type 1464), with cross-head speed of 0,05mm/min. Results. The results of this study confirmed the significant differences between the metal-ceramic bond strength (p < 0.01) and elastic modulus (p < 0.001) of nickel-chromium and cobalt-chromium alloys, where cobalt-chromium alloys showed higher values for both tested parameters. Conclusion. Cobalt-chromium metal-ceramic alloys can successfully replace nickel-chromium alloys, especially for fabrication of long-span metal-ceramic bridges due to the great flexural strength.

Effects of sandblasting and electrical discharge machining on porcelain adherence to cast and machined commercially pure titanium

The aim of this study was to determine the effect of sandblasting and electrical discharge machining (EDM) on cast and machined titanium surfaces and titanium-porcelain adhesion. Twenty machined titanium specimens were prepared by manufacturer (groups 1 and 2). Thirty specimens were prepared with autopolymerizing acrylic resin. Twenty of these specimens (groups 3 and 4) were cast with commercially pure titanium and the alpha-case layer was removed. For control group (group 5), 10 specimens were cast by using NiCr alloy. Groups 2 and 4 were subjected to EDM while groups 1, 3, and 5 were subjected to sandblasting. Surface examinations were made by using a scanning electron microscope (SEM). A low-fusing porcelain was fused on the titanium surfaces, whereas NiCr specimens were covered using a conventional porcelain. Titanium-porcelain adhesion was characterized by a 3-point bending test. Results were analyzed by Kruskal-Wallis and Mann-Whitney U tests. Metal-porcelain interfaces were characterized by SEM. The bond strength of control group was higher than that of the titanium-porcelain system. There was no significant difference between cast and machined titanium groups (p > 0.05). There was no significant difference between EDM and sandblasting processes (p > 0.05). The use of EDM as surface treatment did not improve titanium-porcelain adhesion compared with sandblasting.

Bond strength of three dental porcelains to Ni-Cr and Co-Cr-Ti alloys

Ceramometal bond strength has played an important role for the replacement of gold alloys by nickel-chromium alloys in dentistry. This study evaluated the metal/porcelain bond strength of three ceramic systems (Vita VMK 88, Williams and Duceram) associated with three nickel-chromium alloys (Durabond, Lite Cast B and Resistal P) and one experimental cobalt-chromium-titanium alloy. Thirty cast cylinder specimens (15 mm in height; 6 mm in diameter) were obtained for each alloy, in away that 10 specimens of each alloy were tested with each porcelain. Bond strength was measured with an Emic screw-driven mechanical testing machine by applying parallel shear forces to the specimens until fracture. Kruskal-Wallis and Mann-Whitney U tests were used for statistical analysis of the alloy/ceramic combinations (p<0.05). Resistal P/Duceram had significantly higher bond strength (44.38±9.12 MPa) (p<0.05) than the other combinations, except for Co-Cr-Ti alloy/Vita VMK 88 (38.41±12.64 MPa). The association of the experimental Co-Cr-Ti alloy with Williams porcelain had significantly higher bond strength (28.20±3.86 MPa) than the combination of other alloys with the same porcelain (p<0.05). Based of these results and within the limitations of an in vitro study, it may be concluded that the bond strength of the three ceramic systems to the Ni-Cr and Co-Cr-Ti alloys varied significantly, indicating that metal/ceramic compatibility was very important to the bond strength.

Shear bond strength of dental porcelains to nickel-chromium alloys

The continuous technological advance and increasing availability of new base metal alloys and ceramic systems in the market, coupled to the demands of daily clinical practice, have made the constant evaluation of the bond strength of metal/porcelain combinations necessary. This study evaluated the metal/porcelain shear bond strength of three ceramic systems (Duceram, Williams and Noritake) in combination with three nickel-chromium (Ni-Cr) alloys (Durabond, Verabond and Viron). Thirty cast cylinder specimens (15 mm high; 6 mm in diameter) were obtained for each alloy, in a way that 10 specimens of each alloy were tested with each porcelain. Bond strength was measured with an Emic screw-driven mechanical testing machine by applying parallel shear forces to the specimens until fracture. Shear strength was calculated using the ratio of the force applied to a demarcated area of the opaque layer. Mann-Whitney U test was used for statistical analysis of the alloy/ceramic combinations (p<0.05). Viron/Noritake had the highest shear bond sregnth means (32.93 MPa), while Verabond/Duceram (16.31 MPa) presented the lowest means. Viron/Noritake differed statistically from other combinations (p<0.05). Viron/Duceram had statistically significant higher bond strengths than Verabond/Duceram, Verabond/Williams and Durabond/Noritake (p<0.05). It was also found significant difference (p<0.05) between Verabond/Noritake, Verabond/Duceram and Durabond/Noritake. No statistically significant difference (p>0.05) were observed among the other combinations. In conclusion, the Noritake ceramic system used together with Viron alloy presented the highest resistance to shear forces, while Duceram bonded to Verabond presented the lowest bond strength. Viron/Duceram and Verabond/Noritake provided intermediate results. The combinations between the Williams ceramic system and Ni-Cr alloys had similar shear strengths among each other.

Effect of surface treatment on bond strength of low-fusing porcelain to commercially pure titanium

STATEMENT OF PROBLEM

Due to the pronounced oxidative nature of titanium at high temperatures, an excessively thick layer of TiO(2) may form on the surface. This oxide layer could adversely affect titanium-porcelain bonding.

PURPOSE

The purpose of this study was to investigate the effect of bonding agent and surface treatment using airborne-particle abrasion and hydrochloric acid on the bond strength between a low-fusing porcelain and commercially pure cast titanium.

MATERIAL AND METHODS

A casting unit was used to cast 60 specimens of commercially pure titanium (25.0 x 3.0 x 0.5 mm). The specimens were equally divided into 3 groups. The first group received no surface treatment and served as the control, the second group was subjected to airborne-particle abrasion, and the third group was treated with hydrochloric acid. The specimens in each group were further divided into 2 subgroups of 10 each. Ten specimens were treated with bonding agent (Noritake), and 10 specimens were not treated with bonding agent. Low-fusing porcelain (Noritake) was fired onto the surface of the specimens. A universal testing machine was used to perform the 3-point bending test. The titanium-ceramic interfaces were subjected to scanning electron microscopic analysis. The bond failure data (MPa) were analyzed with a 2-way analysis of variance and Tukey multiple range tests (alpha=.05). Four specimens from each group were selected for scanning electron microscopic examination.

RESULTS

The debonding test showed that surface treatment with airborne-particle abrasion followed by application of a bonding agent resulted in the strongest (35.60 +/- 8.15 MPa) titanium-ceramic bond (P<.001), followed by airborne-particle abrasion alone (25.6 +/- 5.4 MPa) and bonding agent alone (24.7 +/- 6.3 MPa). Hydrochloric acid surface treatment provided no beneficial effect to the titanium-ceramic bond strength compared to untreated specimens (P=.975). The photomicrographs of the titanium surface after debonding demonstrated residual porcelain retained on the metal surface for all groups.

CONCLUSIONS

Surface treatment using either airborne-particle abrasion or bonding agent alone enhanced the bond strength of cast commercially pure titanium to low-fusing porcelain. The combination of airborne-particle abrasion and bonding agent provided the greatest improvement in titanium-ceramic bond strength. Titanium surface treatment with hydrochloric acid, with or without bonding agent, produced values that were not statistically different than the control.

The effect of thermal cycling on the bond strength of low-fusing porcelain to commercially pure titanium and titanium–aluminium–vanadium alloy

OBJECTIVES

Titanium-ceramic restorations are currently used in spite of the pending problem of titanium-ceramic bonding, which has only been partially solved. In addition, some titanium-ceramic systems appear to be susceptible to thermal cycling, which can cause weaker bond strength. The objective of this study was to evaluate the bonding characteristics of titanium porcelain bonded to commercially pure titanium (Ti-Cp) or titanium-aluminum-vanadium (Ti-6Al-4V) alloy as well as the effect of thermal cycling on bond strength.

METHODS

A three-point-flexure-test was used to evaluate the bond strength of titanium porcelain bonded to commercially pure titanium and Ti-6Al-4V alloy according to DIN 13.927. To evaluate the effect of thermal cycling on the samples, half were thermal cycled in temperatures ranging from 4 degrees C (+/-2 degrees C) to 55 degrees C (+/-2 degrees C). Results were compared with palladium-silver (Pd-Ag) alloy bonded to conventional porcelain (control). Scanning electron microscope (SEM) photomicrographs were taken to characterize the failed surfaces in the metal-ceramic interface. Anova and Tukey's multiple comparison tests were used to analyze the data at a 5% probability level.

RESULTS

Thermal cycling did not significantly weaken the bond strength of porcelain to titanium interfaces. There was no significant difference in bond strength between commercially pure titanium (23.60 MPa for thermal cycled group and 24.99 MPa for non-thermal cycled group) and Ti-6Al-4V groups (24.98 and 25.60 MPa for thermal cycled and non-thermal cycled groups, respectively). Bond strength values for the control group (47.98 and 45.30 MPa, respectively) were significantly greater than those for commercially pure titanium and Ti-6Al-4V combinations.

SIGNIFICANCE

The bond strength of low fusing porcelain bonded to cast pure titanium or Ti-6Al-4V alloy was significantly lower than the conventional combination of porcelain-Pd-Ag alloy. Thermal cycling did not affect the bond strength of any group.

Evaluation of low-fusing ceramic systems combined with titanium grades II and V by bending test and scanning electron microscopy

The bond strength by three point bending strength of two metal substrates (commercially pure titanium or grade II, and Ti-6Al-4V alloy or grade V) combined to three distinct low-fusing ceramic systems (LFC) and the nature of porcelain-metal fracture by scanning electron microscopy (SEM) were evaluated. The results were compared to a combination of palladium-silver (Pd-Ag) alloy and conventional porcelain (Duceram VMK68). Sixty metal strips measuring 25x3x0.5mm were made - 30 of titanium grade II and 30 of titanium grade V, with application of the following types of porcelain: Vita Titankeramik, Triceram or Duceratin (10 specimens for each porcelain). The porcelains were bonded to the strips with dimensions limited to 8x3x1mm. The control group consisted of ten specimens Pd-Ag alloy/Duceram VMK68 porcelain. Statistical analyses were made by one-way analysis of variance (ANOVA) and Tukey test at 5% significance level. Results showed that the bond strength in control group (48.0MPa ± 4.0) was significantly higher than the Ti grade II (26.7MPa ± 4.1) and Ti grade V (25.2MPa ± 2.2) combinations. When Duceratin porcelain was applied in both substrates, Ti grade II and Ti grade V, the results were significantly lower than in Ti grade II/Vitatitankeramik. SEM analysis indicated a predominance of adhesive fractures for the groups Ti grade II and Ti grade V, and cohesive fracture for control group Pd-Ag/Duceram. Control group showed the best bond strength compared to the groups that employed LFC. Among LFC, the worst results were obtained when Duceratin porcelain was used in both substrates. SEM confirmed the results of three point bending strength.

Shear bond strength of aesthetic materials bonded to Ni-Cr alloy

OBJECTIVES

This study was undertaken to evaluate the shear bond strength of four materials used as aesthetic material bonded to Ni-Cr alloy.

METHODS

Sixty-eight alloy discs were prepared and divided equally into four groups, and received four treatments for veneering: conventional feldspathic porcelain (Noritake EX-3) and three light-cured prosthodontic composite resins (Artglass, Solidex and Targis). The aesthetic materials were applied after metal structure conditioning in accordance with the manufacturers' recommendations. The specimens were stored in distilled water at 37 degrees C for 7 days. A universal testing machine was used to measure the shear bond strength of the specimens at a cross head speed of 0.5 mm/min. Fractured specimens were examined by using both optical and scanning electron microscope.

RESULTS

The analysis of variance and Tukey's test showed that the strongest mean shear bond was obtained with Noritake EX-3 (mean shear bond strength 42.90+/-7.82 MPa). For composites, the highest mean shear bond strength was observed for Targis (12.30+/-1.57 MPa); followed by Solidex (11.94+/-1.04 MPa) and Artglass (10.04+/-0.75 MPa). Optical analysis of the fractured surfaces indicated that for Targis and Noritake EX-3 all failures were a mixture of both cohesive and adhesive patterns. As for Artglass and Solidex, the fractures were mainly adhesive in nature.

CONCLUSIONS

The Solidex system was equivalent to the Targis system in bond strength and exhibited greater strength than the Artglass system. The porcelain fused-to-metal showed considerably higher shear bond strength than the three metal-resin bonding techniques.