Rational polymer design for solid–liquid separations in mineral processing applications

Forced Gradient Copolymer for Rational Design of Mussel-Inspired Adhesives and Dispersants

In recent years, there has been considerable research into functional materials inspired by living things. Much attention has been paid to the development of adhesive materials that mimic the adhesive proteins secreted by a mussel's foot. These mussel-inspired materials have superior adhesiveness to various adherents owing to the non-covalent interactions of their polyphenolic moieties, e.g., hydrogen bonding, electrostatic interactions, and even hydrophobic interactions. Various factors significantly affect the adhesiveness of mussel-inspired polymers, such as the molecular weight, cross-linking density, and composition ratio of the components, as well as the chemical structure of the polyphenolic adhesive moieties, such as l-3,4-dihydroxyphenylalanine (l-Dopa). However, the contributions of the position and distribution of the adhesive moiety in mussel-inspired polymers are often underestimated. In the present study, we prepared a series of mussel-inspired alkyl methacrylate copolymers by controlling the position and distribution of the adhesive moiety, which are known as "forced gradient copolymers". We used a newly designed gallic-acid-bearing methacrylate (GMA) as the polyphenolic adhesive moiety and copolymerized it with 2-ethylhexyl methacrylate (EHMA). The resulting forced gradient adhesive copolymer of GMA and EHMA (poly(GMA-co-EHMA), Poly1) was subjected to adhesion and dispersion tests with an aluminum substrate and a BaTiO₃ nanoparticle in organic solvents, respectively. In particular, this study aims to clarify how the monomer position and distribution of the adhesive moiety in the mussel-inspired polymer affect its adhesion and dispersion behavior on a flat metal oxide surface and spherical inorganic oxide surfaces of several tens of nanometers in diameter, respectively. Here, forced gradient copolymer Poly1 consisted of a homopolymer moiety of EHMA (Poly3) and a random copolymer moiety of EHMA and GMA (Poly4). The composition ratio of GMA and the molecular weight were kept constant among the Poly1 series. Simultaneous control of the molecular lengths of Poly3 and Poly4 allowed us to discuss the effects on the distribution of GMA in Poly1. Poly1 exhibited apparent distribution dependency with regard to the adhesiveness and the dispersibility of BaTiO₃. Poly1 showed the highest adhesion strength when the composition ratio of GMA was approximately 9 mol% in the portion of the Poly4 segment. In contrast, the block copolymer consisting of the Poly3 segment and Poly4 segment with only adhesive moiety 1 showed the lowest viscosity for dispersion of BaTiO₃ nanoparticles. These results indicate that copolymers with mussel-inspired adhesive motifs require the proper design of the monomer position and distribution in Poly1 according to the shape and characteristics of the adherend to maximize their functionality. This research will facilitate the rational design of bio-inspired adhesive materials derived from plants that outperform natural materials, and it will eventually contribute to a sustainable circular economy.

Nanostructure of Poly(Acrylic Acid) Adsorption Layer on the Surface of Activated Carbon Obtained from Residue After Supercritical Extraction of Hops

The nanostructure of poly(acrylic acid) (PAA) adsorption layer on the surface of mesoporous-activated carbon HPA obtained by physical activation of residue after supercritical extraction of hops was characterized. This characterization has been done based on the analysis of determination of adsorbed polymer amount, surface charge density, and zeta potential of solid particles (without and in the PAA presence). The SEM, thermogravimetric, FTIR, and MS techniques have allowed one to examine the solid surface morphology and specify different kinds of HPA surface groups. The effects of solution pH, as well as polymer molecular weight and concentration, were studied. The obtained results indicated that the highest adsorption on the activated carbon surface was exhibited by PAA with lower molecular weight (i.e., 2000 Da) at pH 3. Under such conditions, polymeric adsorption layer is composed of nanosized PAA coils (slightly negatively charged) which are densely packed on the positive surface of HPA. Additionally, the adsorption of polymeric macromolecules into solid pores is possible.

Impact of anionic polyacrylamide on stability and surface properties of the Al2O3-polymer solution system at different temperatures

The stability mechanism and thermal properties of the system alumina–anionic polyacrylamide (PAM) was studied. The polymer’s adsorption properties in dependence on the following parameters solution pH (in the range 3–9), temperature (in the range 15–35 °C), and carboxyl groups’ content in the PAM chains (in the range 5–30 %) were examined. The turbidimetry method was applied for determination of the suspension stability of alumina in the presence of PAM. The obtained results indicate that the polymer addition improves significantly Al₂O₃ suspension stability at pH 6 and 9 (in the whole examined temperature range). PAM containing a larger number of carboxyl groups stabilizes solid particles more effectively (due to greater contribution of electrosteric interactions). Moreover, the polymer adsorption on the alumina surface causes changes in the thermal stability of the examined systems. In dependence on temperature, the higher the content of carboxyl groups in the PAM molecules, the greater the total mass loss. This is due to increased adsorption of polyacrylamide whose chains contain numerous –COOH groups.

Micromorphological characterization of zinc/silver particle composite coatings

The aim of this study was to evaluate the three-dimensional (3D) surface micromorphology of zinc/silver particles (Zn/AgPs) composite coatings with antibacterial activity prepared using an electrodeposition technique. These 3D nanostructures were investigated over square areas of 5 μm × 5 μm by atomic force microscopy (AFM), fractal, and wavelet analysis. The fractal analysis of 3D surface roughness revealed that (Zn/AgPs) composite coatings have fractal geometry. Triangulation method, based on the linear interpolation type, applied for AFM data was employed in order to characterise the surfaces topographically (in amplitude, spatial distribution and pattern of surface characteristics). The surface fractal dimension Df , as well as height values distribution have been determined for the 3D nanostructure surfaces.

Effect of structure of cationic comb copolymers on their adsorption and stabilization of titania nanoparticles

Cationic linear polymer poly([2-(methacryloyloxy)ethyl] trimethylammonium chloride) p(METAC), neutral brush polymer poly(poly(ethylene glycol) methyl ether methacrylate) p(PEO22MEMA), and cationic comb copolymers p(METAC-PEO(x)MEMA) were used for the stabilization of titania dispersions under neutral and alkaline conditions. Random comb copolymers p(METAC-PEO(x)MEMA) differing in charge density and length of PEO side chains were synthesized by RAFT. The adsorption of cationic polymers on titania nanoparticles was evaluated by thermogravimetric analysis; changes in surface potential, by measuring the zeta potential; and the stability of the treated TiO2 dispersions, by laser diffraction and DLS. Cationic linear and comb copolymers containing relatively short PEO side chains promoted the inversion of nanoparticle surface potential from strongly negative (-60 mV) to moderately positive (10-35 mV). Cationic comb copolymers containing longer PEO side chains increased the zeta potential of the treated nanoparticles but did not invert it to positive. Aqueous dispersions of titania nanoparticles stabilized by cationic comb copolymers under alkaline conditions (pH 10) were dispersed by high-energy planetary ball milling up to a primary particle size of 20 nm and were stable for at least 2 days.

A review of polymeric dispersant stabilisation of titania pigment

A review of past and present published works examining the interaction of polymeric dispersants with titania pigment particles is presented. Titania is the most important white pigments currently used in the world and its suspension properties are very important for consumer industries such as paints, papermaking and plastics; if aggregates are present, the end-use properties including gloss, opacity and storage stability will be highly affected. As polymeric dispersants are generally used to disperse titania pigment particles, it is very important to understand the interactions between the pigment particles and polymeric dispersants of varying functionality. Although, in principle, the adsorption of polymers onto titania pigment and influences on pigment dispersion and stabilisation are fairly known, it is nevertheless hardly possible to forecast the behaviour of a given polymeric dispersant in advance, unless to have a broad knowledge of the interaction occurring between pigment and dispersants and effect of dispersant structure upon adsorption. While only titania pigment is discussed, the issues raised may also apply to other mineral oxides such as alumina or zirconia.

The influence of surface hydrophobicity on polyacrylamide adsorption

The adsorption of a modified polyacrylamide on gold surfaces coated with varying proportions of -CH3- and -OH-terminated alkanethiols (producing substrates of varying hydrophobicity: thetac=75, 98, and 119 degrees), was investigated using quartz crystal microbalance with dissipation (QCM-D), tapping-mode atomic force microscopy (TM-AFM), and captive bubble contact angle measurements. The QCM-D data for the polymer adsorbing on the different substrates indicates that the polymer adsorbs faster and to a greater extent on surfaces with higher hydrophobicity. Dissipation data from the QCM-D suggests that the adsorbed polymer undergoes a conformational change when adsorbing onto the substrates of higher hydrophobicity, forming a less rigid extended layer as the adsorption progresses toward the maximum adsorbed amount. AFM imaging of the adsorbed layer illustrates that the polymer layer is incomplete on all three substrates, and that the underlying substrate hydrophobicity has a role in determining the morphology (distribution, coverage, and thickness) of the adsorbed layer. Contact angle measurements of the polymer-coated substrates show variation in the ability of the polymer to reduce the hydrophobicity of the substrates. The role of coverage and distribution of adsorbed polymer on the surface hydrophobicity reduction is discussed.

Adsorption of modified dextrins on talc: effect of surface coverage and hydration water on hydrophobicity reduction

The adsorption of three modified dextrins on the basal plane of talc has been studied using in situ tapping mode atomic force microscopy (TMAFM). The images have been used to determine the layer thickness and coverage of the adsorbed polymers. Adsorption isotherms of the polymers on talc particles were also determined using the depletion technique. Values of the adsorbed amount at equilibrium were compared with the volume of adsorbed material as determined using in situ TMAFM, revealing the presence of significant amounts of hydration water in the adsorbed layer structure. This deduction was confirmed by comparing in and ex situ TMAFM images of the adsorbed dextrins. The effect of layer thickness, coverage, and hydration water content on the contact angle of talc particles treated with polymer was investigated using the Washburn method and the equilibrium capillary pressure (ECP) method. Distinct correlations were observed between adsorbed layer properties and the measured contact angles, with the ECP measurements especially highlighting the effect of the adsorbed polymer layer hydration water. The implications for the performance of the modified dextrins in flotation are discussed.

An in situ ATR–FTIR study of polyacrylamide adsorption at the talc surface

The adsorption of a low molecular weight unmodified polyacrylamide (Polymer-N) and a hydroxyl-substituted polyacrylamide (Polymer-H) onto talc was studied using in situ particle film ATR-FTIR spectroscopy in the multiple internal reflection mode. Spectra of the adsorbed polymer were collected as a function of increasing concentration and as a function of time. Measurement of the peak intensities of the adsorbed polymer allowed adsorption isotherms and adsorption kinetics to be determined for both polymers. Langmuir adsorption isotherm analysis of in situ data yielded Gibbs free energies of adsorption (deltaG0(ads)) for Polymer-N and Polymer-H of -44.5 and -45.7 kJ/mol, respectively, which correlate well with similar values determined from ex situ adsorption isotherms. Kinetic analysis indicated that the adsorption of both polymers was a pseudo-first-order process. The apparent rate constants for Polymer-N and Polymer-H were 0.10 and 0.15 min(-1), respectively. Absence of spectral shifts in the spectra of adsorbed polymer is indicative of a hydrophobic interaction between the polyacrylamides and the talc surface.

An in situ FTIR-ATR study of polyacrylate adsorbed onto hematite at high pH and high ionic strength

FTIR-ATR was used to examine in situ the interaction of polyacrylate and hematite at pH 13. Static light scattering and mobility measurements were used to assess solution polyacrylate dimensions and hematite surface charge, respectively. Polyacrylate adsorption occurred only with the addition of electrolyte (e.g., NaCl), and it was found that excess cations, up to approximately 1 M, facilitated adsorption, above which the effect was found to plateau. At pH 13 and at low ionic strength, adsorption of polyacrylate onto hematite is facilitated by cations in solution shielding both the negative acrylate functionality of the polymer and the negative hematite surface. The shielding of the hematite surface continues to increase with increasing salt concentration up to a measured 3 M. Similarly, the shielding of the polymer increased with electrolyte concentration up to approximately 1 M salt, beyond which no further increase in shielding was observed. At this concentration the polymer assumes a finite minimum size in solution that ultimately limits the amount adsorbed. The dimension of the polymer in solution was found to be independent of monovalent cation type. Thus, at high pH and high ionic strength adsorption is determined by the degree of hematite surface charge reduction. The cation-hematite surface interaction was found to be specific, with lithium leading to greater polyacrylate adsorption than sodium, which was followed by cesium. The stronger affinity of lithium for the hematite surface over sodium and cesium is indicative of the inverse lyotropic adsorption series and has been rationalized in the past by the "structure-making-structure-breaking" model. These results provide a useful insight into the likely adsorption mechanism for polyacrylate flocculants at high pH and ionic strength onto residues in the Bayer processing of bauxite.