Intensified membrane filtration with corrugated membranes

The Combined Effects of the Membrane and Flow Channel Development on the Performance and Energy Footprint of Oil/Water Emulsion Filtration

Membrane filtration is a promising technology for oil/water emulsion filtration due to its excellent removal efficiency of microdroplets of oil in water. However, its performance is highly limited due to the fouling-prone nature of oil droplets on hydrophobic membranes. Membrane filtration typically suffers from a low flux and high pumping energy. This study reports a combined approach to tackling the membrane fouling challenge in oil/water emulsion filtration via a membrane and a flow channel development. Two polysulfone (PSF)-based lab-made membranes, namely PSF- PSF-Nonsolvent induced phase separation (NIPS) and PSF-Vapor-induced phase separation (VIPS), were selected, and the flow channel was modified into a wavy path. They were assessed for the filtration of a synthetic oil/water emulsion. The results showed that the combined membrane and flow channel developments enhanced the clean water permeability with a combined increment of 105%, of which 34% was attributed to the increased effective filtration area due to the wavy flow channel. When evaluated for the filtration of an oil/water emulsion, a 355% permeability increment was achieved from 43 for the PSF-NIPS in the straight flow channel to 198 L m^-2 h^-1 bar^-1 for the PSF-VIPS in the wavy flow channel. This remarkable performance increment was achieved thanks to the antifouling attribute of the developed membrane and enhanced local mixing by the wavy flow channel to limit the membrane fouling. The increase in the filtration performance was translated into up to 78.4% (0.00133 vs. 0.00615 kWh m^-3) lower in pumping energy. The overall findings demonstrate a significant improvement by adopting multi-pronged approaches in tackling the challenge of membrane fouling for oil/water emulsion filtration, suggesting the potential of this approach to be applied for other feeds.

The Potential Application of Pickering Multiple Emulsions in Food

Emulsions stabilized by adsorbed particles—Pickering particles (PPs) instead of surfactants and emulsifiers are called Pickering emulsions. Here, we review the possible uses of Pickering multiple emulsions (PMEs) in the food industry. Food-grade PMEs are very complex systems with high potential for application in food technology. They can be prepared by traditional two-step emulsification processes but also using complex techniques, e.g., microfluidic devices. Compared to those stabilized with an emulsifier, PMEs provide more benefits such as lower susceptibility to coalescence, possible encapsulation of functional compounds in PMEs or even PPs with controlled release, etc. Additionally, the PPs can be made from food-grade by-products. Naturally, w/o/w emulsions in the Pickering form can also provide benefits such as fat reduction by partial replacement of fat phase with internal water phase and encapsulation of sensitive compounds in the internal water phase. A possible advanced type of PMEs may be stabilized by Janus particles, which can change their physicochemical properties and control properties of the whole emulsion systems. These emulsions have big potential as biosensors. In this paper, recent advances in the application of PPs in food emulsions are highlighted with emphasis on the potential application in food-grade PMEs.

Effect of Membrane Materials and Operational Parameters on Performance and Energy Consumption of Oil/Water Emulsion Filtration

Membrane technology is one of reliable options for treatment of oil/water emulsion. It is highly attractive because of its effectiveness in separating fine oil droplets of <2 µm sizes, which is highly challenging for other processes. However, the progress for its widespread implementations is still highly restricted by membrane fouling. Most of the earlier studies have demonstrated the promise of achieving more sustained filtration via membrane material developments. This study addresses issues beyond membrane development by assessing the impact of membrane material (blend of polysulfone, PSF and polyethylene glycol, PEG), operational pressure, and crude oil concentration on the filtration performance of oil/water emulsion. The filtration data were then used to project the pumping energy for a full-scale system. Results show that fouling resistant membrane offered high oil/water emulsion permeability, which translated into a low energy consumption. The oil/water emulsion permeability was improved by three-fold from 45 ± 0 to 139 ± 1 L/(m² h bar) for PSF/PEG-0 membrane in comparison to the most optimum one of PSF/PEG-60. It corresponded to an energy saving of up to ~66%. The pumping energy could further be reduced from 27.0 to 7.6 Wh/m³ by operation under ultra-low pressure from 0.2 to 0.05 bar. Sustainable permeability could be achieved when treating 1000 ppm oil/water emulsion, but severe membrane fouling was observed when treating emulsion containing crude oils of >3000 ppm to a point of no flux.

Review on current approach for treatment of palm oil mill effluent: Integrated system

Malaysia is one of the countries that is well known for its palm oil based products and exports all over the world. Over the years, palm oil mill has been rising at alarming rate in Malaysia, causing palm oil-based wastes to increase especially palm oil mill effluent (POME). POME in Malaysia are channelled into water bodies such as rivers after treated mostly with conventional biological method. However, with current technologies and knowledge, conventional POME treatments are seen to be outdated and require major improvements as greenhouse gaseous are emitted to the environment as well as being less cost effective. Integrated systems that combine two or more conventional methods are introduced and reviewed to provide insights on the advantages and disadvantages of the system if it is to be implemented in real life plant. Integrated systems that focus on combining conventional methods are compiled and reviewed specifically for POME treatment. Among the integrated methods that are reviewed includes biological with membrane, adsorption with magnetic field exposure, adsorption with membrane and electrocoagulation with membrane. The systems are seen to give excellent color, chemical oxygen demand (COD) and total suspended solids (TSS) removal with average of higher than 90%. Reduction in space utilization, improved treatment time as well as simplified operating system were reported when integrated systems are applied as compared to conventional treatment of POME.

Patterned Membrane in an Energy-Efficient Tilted Panel Filtration System for Fouling Control in Activated Sludge Filtration

A membrane bioreactor enhances the overall biological performance of a conventional activated sludge system for wastewater treatment by producing high-quality effluent suitable for reuse. However, membrane fouling hinders the widespread application of membrane bioreactors by reducing the hydraulic performance, shortening membrane lifespan, and increasing the operational costs for membrane fouling management. This study assesses the combined effect of membrane surface corrugation and a tilted panel in enhancing the impact of air bubbling for membrane fouling control in activated sludge filtration, applicable for membrane bioreactors. The filterability performance of such a system was further tested under variable parameters: Filtration cycle, aeration rate, and intermittent aeration. Results show that a combination of surface corrugation and panel tilting enhances the impact of aeration and leads to 87% permeance increment. The results of the parametric study shows that the highest permeance was achieved under short filtration–relaxation cycle of 5 min, high aeration rate of 1.5 L/min, and short switching period of 2.5 min, to yield the permeances of 465 ± 18, 447 ± 2, and 369 ± 9 L/(m²h bar), respectively. The high permeances lead to higher operational flux that helps to lower the membrane area as well as energy consumption. Initial estimation of the fully aerated system yields the energy input of 0.152 kWh/m³, much lower than data from the full-scale references of <0.4 kWh/m³. Further energy savings and a lower system footprint can still be achieved by applying the two-sided panel with a switching system, which will be addressed in the future.

Membrane Surface Patterning as a Fouling Mitigation Strategy in Liquid Filtration: A Review

Membrane fouling is seen as the main culprit that hinders the widespread of membrane application in liquid-based filtration. Therefore, fouling management is key for the successful implementation of membrane processes, and it is done across all magnitudes. For optimum operation, membrane developments and surface modifications have largely been reported, including membrane surface patterning. Membrane surface patterning involves structural modification of the membrane surface to induce secondary flow due to eddies, which mitigate foulant agglomeration and increase the effective surface area for improved permeance and antifouling properties. This paper reviews surface patterning approaches used for fouling mitigation in water and wastewater treatments. The focus is given on the pattern formation methods and their effect on overall process performances.

Electrohydrodynamic Patterning of Polyethersulfone Membranes

Microstructuring the surface of membranes is recognized as one of the effective strategies to mitigate the fouling phenomenon. Over the years, significant efforts have been undertaken to develop new techniques for altering the membrane surface topography at the micro- and nanoscale. However, all the previously suggested approaches suffer from some serious drawbacks that impede their widespread implementations, including cost, time, and cumbersomeness. In this study, we show that the electrohydrodynamic (EHD) patterning process can be successfully adopted to form surface patterns on polyethersulfone (PES) microfiltration membranes. The linear stability analysis and nonlinear numerical simulation are performed to theoretically predict the size of the created raised columnar structure (often called pillars). In contrast to the conventional EHD patterning process, the developed method works at room temperature and nonsolvent-induced phase separation is used to solidify the formed structures. An array of pillars was formed on the membrane surface, whose height and width were found to be as low as 31 ± 5 and 98 ± 12 μm, respectively. It is demonstrated that fabricating surface-patterned PES membranes does not require sophisticated facilities and precise control of process condition using this simple moldless method.

Development of A Novel Corrugated Polyvinylidene difluoride Membrane via Improved Imprinting Technique for Membrane Distillation

Membrane distillation (MD) is an attractive technology for desalination, mainly because its performance that is almost independent of feed solute concentration as opposed to the reverse osmosis process. However, its widespread application is still limited by the low water flux, low wetting resistance and high scaling vulnerability. This study focuses on addressing those limitations by developing a novel corrugated polyvinylidene difluoride (PVDF) membrane via an improved imprinting technique for MD. Corrugations on the membrane surface are designed to offer an effective surface area and at the same time act as a turbulence promoter to induce hydrodynamic by reducing temperature polarization. Results show that imprinting of spacer could help to induce surface corrugation. Pore defect could be minimized by employing a dual layer membrane. In short term run experiment, the corrugated membrane shows a flux of 23.1 Lm⁻²h⁻¹ and a salt rejection of >99%, higher than the referenced flat membrane (flux of 18.0 Lm⁻²h⁻¹ and similar rejection). The flux advantage can be ascribed by the larger effective surface area of the membrane coupled with larger pore size. The flux advantage could be maintained in the long-term operation of 50 h at a value of 8.6 Lm⁻²h⁻¹. However, the flux performance slightly deteriorates over time mainly due to wetting and scaling. An attempt to overcome this limitation should be a focus of the future study, especially by exploring the role of cross-flow velocity in combination with the corrugated surface in inducing local mixing and enhancing system performance.

Systematic analysis of micromixers to minimize biofouling on reverse osmosis membranes

Micromixers, UV-curable epoxy traces printed on the surface of a reverse osmosis membrane, were tested on a cross-flow system to determine their success at reducing biofouling. Biofouling was quantified by measuring the rate of permeate flux decline and the median bacteria concentration on the surface of the membrane (as determined by fluorescence intensity counts due to nucleic acid stains as measured by hyperspectral imaging). The micromixers do not appear to significantly increase the pressure needed to maintain the same initial permeate flux and salt rejection. Chevrons helped prevent biofouling of the membranes in comparison with blank membranes. The chevron design controlled where the bacteria adhered to the membrane surface. However, blank membranes with spacers had a lower rate of permeate flux decline than the membranes with chevrons despite having greater bacteria concentrations on their surfaces. With better optimization of the micromixer design, the micromixers could be used to control where the bacteria will adhere to the surface and create a more biofouling resistant membrane that will help to drive down the cost of water treatment.