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The Thickness and Structure of Dip-Coated Polymer Films in the Liquid and Solid States. MICROMACHINES 2022; 13:mi13070982. [PMID: 35888799 PMCID: PMC9318159 DOI: 10.3390/mi13070982] [Citation(s) in RCA: 4] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 05/27/2022] [Revised: 06/16/2022] [Accepted: 06/17/2022] [Indexed: 12/07/2022]
Abstract
Films formed by dip coating brass wires with dilute and semi-dilute solutions of polyvinyl butyral in benzyl alcohol were studied in their liquid and solid states. While dilute and semi-dilute solutions behaved as Maxwell viscoelastic fluids, the thickness of the liquid films followed the Landau-Levich-Derjaguin prediction for Newtonian fluids. At a very slow rate of coating, the film thickness was difficult to evaluate. Therefore, the dynamic contact angle was studied in detail. We discovered that polymer additives preserve the advancing contact angle at its static value while the receding contact angle follows the Cox–Voinov theory. In contrast, the thickness of solid films does not correlate with the Landau-Levich-Derjaguin predictions. Only solutions of high-molecular-weight polymers form smooth solid films. Solutions of low-molecular-weight polymers may form either solid films with an inhomogeneous roughness or solid polymer domains separated by the dry substrate. In technological applications, very dilute polymer solutions of high-molecular-weight polymers can be used to avoid inhomogeneities in solid films. These solutions form smooth solid films, and the film thickness can be controlled by the experimental coating conditions.
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Jin P, Yuan S, Zhang G, Zhu J, Zheng J, Luis P, Van der Bruggen B. Polyarylene thioether sulfone/sulfonated sulfone nanofiltration membrane with enhancement of rejection and permeability via molecular design☆. J Memb Sci 2020. [DOI: 10.1016/j.memsci.2020.118241] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/19/2022]
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Rybak A, Dudek G, Krasowska M, Strzelewicz A, Grzywna ZJ. Magnetic Mixed Matrix Membranes Consisting of PPO Matrix and Magnetic Filler in Gas Separation. SEP SCI TECHNOL 2014. [DOI: 10.1080/01496395.2014.906465] [Citation(s) in RCA: 18] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 10/25/2022]
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4
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Rybak A, Grzywna ZJ, Sysel P. Mixed matrix membranes composed of various polymer matrices and magnetic powder for air separation. Sep Purif Technol 2013. [DOI: 10.1016/j.seppur.2013.07.026] [Citation(s) in RCA: 27] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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Rybak A, Strzelewicz A, Krasowska M, Dudek G, Grzywna ZJ. Influence of Various Parameters on the Air Separation Process by Magnetic Membranes. SEP SCI TECHNOL 2012. [DOI: 10.1080/01496395.2012.672509] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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6
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Gajbhiye SB. Membranes of poly(phenylene oxide) and its copolymers: Synthesis, characterization, and application in recovery of propylene from a refinery off-gas mixture. J Appl Polym Sci 2012. [DOI: 10.1002/app.37548] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
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7
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Kim Y, Rana D, Matsuura T, Chung WJ, Khulbe KC. Relationship between surface structure and separation performance of poly(ether sulfone) ultra-filtration membranes blended with surface modifying macromolecules. Sep Purif Technol 2010. [DOI: 10.1016/j.seppur.2010.01.006] [Citation(s) in RCA: 31] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/19/2022]
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Han X, Luo C, Dai Y, Liu H. Effect of Polymer-Substrate Interactions on the Surface Morphology of Polymer Blend Thin Films. J MACROMOL SCI B 2008. [DOI: 10.1080/00222340802266322] [Citation(s) in RCA: 7] [Impact Index Per Article: 0.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/21/2022]
Affiliation(s)
- Xia Han
- a Laboratory for Advanced Materials and Department of Chemistry , East China University of Science and Technology , Shanghai, China
| | - Chunyan Luo
- a Laboratory for Advanced Materials and Department of Chemistry , East China University of Science and Technology , Shanghai, China
| | - Yanying Dai
- a Laboratory for Advanced Materials and Department of Chemistry , East China University of Science and Technology , Shanghai, China
| | - Honglai Liu
- a Laboratory for Advanced Materials and Department of Chemistry , East China University of Science and Technology , Shanghai, China
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Alsari A, Kruczek B, Matsuura T. Effect of Pressure and Membrane Thickness on the Permeability of Gases in Dense Polyphenylene Oxide (PPO) Membranes: Thermodynamic Interpretation. SEP SCI TECHNOL 2007. [DOI: 10.1080/01496390701446266] [Citation(s) in RCA: 10] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Submit a Manuscript] [Subscribe] [Scholar Register] [Indexed: 10/23/2022]
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10
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Han X, Zhou L, Liu H, Hu Y. Effect of in situ oxidization with potassium permanganate on the morphologies of SEBS membranes. Polym Degrad Stab 2007. [DOI: 10.1016/j.polymdegradstab.2006.09.006] [Citation(s) in RCA: 5] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/24/2022]
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11
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Qian JW, An QF, Wang LN, Zhang L, Shen L. Influence of the dilute-solution properties of cellulose acetate in solvent mixtures on the morphology and pervaporation performance of their membranes. J Appl Polym Sci 2005. [DOI: 10.1002/app.21923] [Citation(s) in RCA: 20] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/08/2022]
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Khayet M, Villaluenga JPG, Godino MP, Mengual JI, Seoane B, Khulbe KC, Matsuura T. Preparation and application of dense poly(phenylene oxide) membranes in pervaporation. J Colloid Interface Sci 2004; 278:410-22. [PMID: 15450461 DOI: 10.1016/j.jcis.2004.06.021] [Citation(s) in RCA: 59] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 11/19/2003] [Accepted: 06/02/2004] [Indexed: 10/26/2022]
Abstract
Dense flat-sheet membranes were prepared from poly(2,6-dimethyl-1,4-phenylene oxide) (PPO) using the casting solvents chloroform and 1,1,2-trichloroethylene. X-ray diffraction, tapping mode atomic force microscopy (TM-AFM), and contact angle studies were used to characterize the membranes. The surface energy and the solubility parameters of the PPO membranes were determined from the measured contact angles and compared with the predicted ones from the group contribution method. Swelling experiments and pervaporation separation of methanol from its mixture with ethylene glycol over the entire range of concentration, 0-100%, were conducted using these membranes. Flory-Huggins theory was used to predict the sorption selectivity. The results are discussed in terms of the solubility parameter approach and as function of the morphological characteristics of the membranes. It was found that PPO membranes prepared with chloroform exhibited better pervaporation performance than PPO membranes prepared with 1,1,2-trichloroethylene.
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Affiliation(s)
- M Khayet
- Department of Applied Physics I, Faculty of Physics, University Complutense of Madrid, Av. Complutense s/n, 28040 Madrid, Spain.
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13
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Characterization of the poly(phenylene oxide) dense membrane prepared at different temperatures. Sep Purif Technol 2004. [DOI: 10.1016/s1383-5866(03)00152-7] [Citation(s) in RCA: 15] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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14
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Wu CC, Chang HC. Estimating the thickness of hydrated ultrathin poly(o-phenylenediamine) film by atomic force microscopy. Anal Chim Acta 2004. [DOI: 10.1016/j.aca.2003.10.073] [Citation(s) in RCA: 18] [Impact Index Per Article: 0.9] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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15
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Zeng Y, Wang Z, Wan L, Shi Y, Chen G, Bai C. Surface morphology and nodule formation mechanism of cellulose acetate membranes by atomic force microscopy. J Appl Polym Sci 2003. [DOI: 10.1002/app.11833] [Citation(s) in RCA: 14] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/05/2022]
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Stamatialis DF, Dias CR, de Pinho MN. Structure and permeation properties of cellulose esters asymmetric membranes. Biomacromolecules 2002; 1:564-70. [PMID: 11710182 DOI: 10.1021/bm000002b] [Citation(s) in RCA: 25] [Impact Index Per Article: 1.1] [Reference Citation Analysis] [Abstract] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Abstract
The permeation properties of a series of membranes of cellulose esters, presenting a wide range of characteristics, were studied and correlated to the structure of water in the pores, to the polymer hydrophilicity/hydrophobicity, and to the morphology of the surface of the active layer. Asymmetric membranes of cellulose acetate, cellulose acetate propionate, and cellulose acetate butyrate were prepared by the phase inversion method and their preferential permeation performance tested. The surface morphology and the structure of the water in the pores of the active layer were studied by atomic force microscopy (AFM) and attenuated total reflectance Fourier transform infrared (ATR-FTIR) spectroscopy, respectively. Results show that higher rejection to NaCl and low fluxes are generally associated with smaller clusters of water in the pores. On the other hand, the surface of the membranes presenting smaller clusters of water in the active layer show generally surfaces with lower roughness as measured by AFM.
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Affiliation(s)
- D F Stamatialis
- Department of Chemical Engineering, Instituto Superior Técnico, Av. Rovisco Pais, 1049-001 Lisbon, Portugal
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Niwa M, Kawakami H, Kanamori T, Shinbo T, Kaito A, Nagaoka S. Gas Separation of Asymmetric 6FDA Polyimide Membrane with Oriented Surface Skin Layer. Macromolecules 2001. [DOI: 10.1021/ma0113778] [Citation(s) in RCA: 50] [Impact Index Per Article: 2.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- M. Niwa
- Department of Applied Chemistry, Tokyo Metropolitan University, Hachioji, Tokyo 192-0397, Japan, and National Institute of Advanced Industrial Science and Technology, Tsukuba, Ibaraki 305-8565, Japan
| | - H. Kawakami
- Department of Applied Chemistry, Tokyo Metropolitan University, Hachioji, Tokyo 192-0397, Japan, and National Institute of Advanced Industrial Science and Technology, Tsukuba, Ibaraki 305-8565, Japan
| | - T. Kanamori
- Department of Applied Chemistry, Tokyo Metropolitan University, Hachioji, Tokyo 192-0397, Japan, and National Institute of Advanced Industrial Science and Technology, Tsukuba, Ibaraki 305-8565, Japan
| | - T. Shinbo
- Department of Applied Chemistry, Tokyo Metropolitan University, Hachioji, Tokyo 192-0397, Japan, and National Institute of Advanced Industrial Science and Technology, Tsukuba, Ibaraki 305-8565, Japan
| | - A. Kaito
- Department of Applied Chemistry, Tokyo Metropolitan University, Hachioji, Tokyo 192-0397, Japan, and National Institute of Advanced Industrial Science and Technology, Tsukuba, Ibaraki 305-8565, Japan
| | - S. Nagaoka
- Department of Applied Chemistry, Tokyo Metropolitan University, Hachioji, Tokyo 192-0397, Japan, and National Institute of Advanced Industrial Science and Technology, Tsukuba, Ibaraki 305-8565, Japan
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Ruaan RC, Chou HL, Tsai HA, Wang DM, Lai JY. Factors affecting the nodule size of asymmetric PMMA membranes. J Memb Sci 2001. [DOI: 10.1016/s0376-7388(00)00646-3] [Citation(s) in RCA: 19] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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19
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Characterization of PPO membranes by oxygen plasma etching, gas separation and atomic force microscopy. J Memb Sci 2000. [DOI: 10.1016/s0376-7388(00)00311-2] [Citation(s) in RCA: 31] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Khulbe K, Matsuura T. Characterization of synthetic membranes by Raman spectroscopy, electron spin resonance, and atomic force microscopy; a review. POLYMER 2000. [DOI: 10.1016/s0032-3861(99)00359-6] [Citation(s) in RCA: 99] [Impact Index Per Article: 4.1] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
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