Oxidative coupling of methane over (Na2WO4+Mn or Ce)/SiO2 catalysts: In situ measurement of electrical conductivity

Oxidative coupling of methane-comparisons of MnTiO3-Na2WO4 and MnOx-TiO2-Na2WO4 catalysts on different silica supports

The oxidative coupling of methane (OCM) converts CH₄ to value-added chemicals (C₂₊), such as olefins and paraffin. For a series of MnTiO₃-Na₂WO₄ (MnTiO₃-NW) and MnO_x-TiO₂-Na₂WO₄ (Mn-Ti-NW), the effect of loading of MnTiO₃ or MnO_x-TiO₂, respectively, on two different supports (sol-gel SiO₂ (SG) and commercial fumed SiO₂ (CS)) was examined. The catalyst with the highest C₂₊ yield (21.6% with 60.8% C₂₊ selectivity and 35.6% CH₄ conversion) was 10 wt% MnTiO₃-NW/SG with an olefins/paraffin ratio of 2.2. The catalyst surfaces with low oxygen-binding energies were associated with high CH₄ conversion. Stability tests conducted for over 24 h revealed that SG-supported catalysts were more durable than those on CS because the active phase (especially Na₂WO₄) was more stable in SG than in CS. With the use of SG, the activity of MnTiO₃-NW was not substantially different from that of Mn-Ti-NW, especially at high metal loading.

Alkali-Added Catalysts Based on LaAlO3 Perovskite for the Oxidative Coupling of Methane

In this study, we aimed to enhance the catalytic activity of perovskite catalysts and elucidate their catalytic behavior in the oxidative coupling of methane (OCM), using alkali-added LaAlO3 perovskite catalysts. We prepared LaAlO3_XY (X = Li, Na, K, Y = mol %) catalysts and applied them to the OCM reaction. The results showed that the alkali-added catalysts’ activities were promoted compared to the LaAlO3 catalyst. In this reaction, ethane was first synthesized through the dimerization of methyl radicals, which were produced from the reaction of methane and oxygen vacancy in the perovskite catalysts. The high ethylene selectivity of the alkali-added catalysts originated from their abundance of electrophilic lattice oxygen species, facilitating the selective formation of C2 hydrocarbons from ethane. The high COx (carbon monoxide and carbon dioxide) selectivity of the LaAlO3 catalyst originated from its abundance of nucleophilic lattice oxygen species, favoring the selective production of COx from ethane. We concluded that electrophilic lattice oxygen species play a significant role in producing ethylene. We obtained that alkali-adding could be an effective method for improving the catalytic activity of perovskite catalysts in the OCM reaction.

Synthesis of Value-Added Chemicals via Oxidative Coupling of Methanes over Na2WO4-TiO2-MnO x /SiO2 Catalysts with Alkali or Alkali Earth Oxide Additives

Na₂WO₄-TiO₂-MnO _x /SiO₂ (SM) catalysts with alkali (Li, K, Rb, Cs) or alkali earth (Mg, Ca, Sr, Ba) oxide additives, which were prepared using incipient wetness impregnation, were investigated for oxidative coupling of methane (OCM) to value-added hydrocarbons (C₂₊). A screening test that was performed on the catalysts revealed that SM with Sr (SM-Sr) had the highest yield of C₂₊. X-ray photoelectron spectroscopy analyses indicated that the catalysts with a relatively low binding energy of W 4f_7/2 facilitated a high CH₄ conversion. A combination of crystalline MnTiO₃, Mn₂O₃, α-cristobalite, Na₂WO₄, and TiO₂ phases was identified as an essential component for a remarkable improvement in the activity of the catalysts in the OCM reaction. In attempts to optimize the C₂₊ yield, 0.25 wt % Sr onto SM-Sr achieved the highest C₂₊ yield at 22.9% with a 62.5% C₂₊ selectivity and a 36.6% CH₄ conversion. A stability test of the optimal catalyst showed that after 24 h of testing, its activity decreased by 18.7%.

Feasibility study of the Mn–Na2WO4/SiO2 catalytic system for the oxidative coupling of methane in a fluidized-bed reactor

The catalytic system Mn–Na₂WO₄/SiO₂, was studied in a miniplant fluidized-bed reactor for oxidative coupling of methane.

Single and Multi-Channel Reactor for Oxidative Coupling of Methane

Management of the produced heat has been one of the challenges encountered in the oxidative coupling of methane (OCM) process. In this study, the influence of the thermal conductive tubular reactor on the total productivity and selectivity of OCM was investigated. The reactors were made from three different metal compounds: two stainless steel tubes and one gold-coated copper tube, and their impact on the operating conditions was compared. 5% Li/MgO was prepared as a catalyst for OCM and characterized by XRD, CO2-TPD, FTIR, and BET. In addition, the effect of reactor geometry on the oxidative coupling process was investigated experimentally in the single channel and multi-channel reactors with different hydraulic diameters.