New Respirable Dust Suppression Systems for Coal Mines

Issues of Corrosion and Degradation under Dusty Deposits of Energy Biomass

The aim of the study is to identify and determine the role of microbial degradation taking place in dusty deposits in potential threats (i.e., destruction of protective coatings and development of corrosion) to the means of transport in conditions of transshipment of energy biomass. This paper presents the results of research on the impact of powdery fractions of wood biomass and biomass obtained from oil plants in the degradation of paint coatings and corrosion processes. During the research, exposure to simulated port climate, OM, SEM, and EDS studies were used. It has been found that the presence of the fraction containing protein compounds and amino acids (e.g., dust of rapeseed meal) stimulates the growth of microorganisms whose metabolism products favour the destruction of protective coatings and the development of corrosion. Under the same conditions, the destruction of protective zinc coatings has been observed. It was found that already 14 days of exposure to oily biomass deposits results in damage to paint coatings caused by microbiological processes. The 8-week exposure causes serious degradation of protective coatings and the base material itself. The biomass of wood origin, containing compounds of the tannin type, did not show as much aggressive activity as the biomass with protein compounds.

Experimental study on dust removal optimization of shearer external spray in air velocity

In order to clarify the influence of air velocity on the atomization effect of shearer external spray and optimize dust suppression performance, the dust removal experiment was carried out by utilizing the self-designed external spray experiment platform. The effect of three kinds of air velocity on the atomization effect of main spray parameters was investigated to clarify the influence of air velocity on the atomization effect of shearer external spray and optimize dust suppression performance. The results showed that the influence of air velocity on droplet size and distribution width of the droplet size was slightly less than the spray pressure. The average diameter of the droplet was 54.211 μm, and the particle size distribution of the droplet was more uniform and concentrated when air velocity was 2 m/s, the pressure was 5 MPa and nozzle diameter was 1.0 mm. When the air velocity was less than 2 m/s and the spray pressure was 3-5 MPa, the atomization effect was better by using 1.0 or 1.2 mm diameter nozzle. Through on-site applications and optimization, the leeward total dust removal efficiency of the shearer can reach 79.43%, and the maximum increase range can reach 18.51 percentage points. The respiratory dust removal efficiency of the shearer can reach 87.45%, and the maximum increase range can reach 11.87 percentage points.

Application and Research of Swirling Curtain Dust Collection Technology in Mines

During the production process in mines, large amounts of dusts are produced. The dusts pose a potential hazard to the health and safety of miners. Traditional dust removal methods, such as ventilation, water sprays and foam technology, cannot completely solve the problem of dust pollution, due to low efficiency or high consumption of water or large resistance (>2000 Pa). Therefore, a swirling curtain dust collector (SCDC) was proposed to collect the dust in mines. The device was combined swirling atomization with spray curtain for dust removal. The performance of SCDC was investigated. According to the results, the optimum working condition of the device was: air pressure: 0.35 MPa, water volume: 30 L/h; liquid–gas ratio: 0.15 L/m3; air speed: 14–16 m/s. Under these operation parameters, the suppression efficiency of total dust and respirable dust were over 99.8% and 97%. The proposed device was applied at transfer stations of Luohe Metal Mine in Anhui, China. The application results showed that the dust concentration at the outlet of SCDC in the transfer station is lower than 20 mg/m3, which is stipulated by Chinese standard GB 28661-2012. The proposed device is expected to replace the traditional Venturi wet scrubber in mines.

New technology and practice of dust pollution control with foam jet in underground mines

Foam is used as an efficient means of dust suppression in underground coal mines. The poor performance of conventional adding device of foaming agent restricts its wide application. The objective of this study is to propose and investigate a new parallel jet adding device (PJAD). Experimental results show that PJAD requires a greater water flow to produce negative pressure than the single stage jet adding device (SJAD) and is harder to generate cavitation. PJAD consumes a less pressure loss than SJAD and realizes any adding proportion below 1%, which is especially suitable for precision addition of foaming agent. A foaming system used for dust suppression is put forward with PJAD adding foaming agent. Field application indicates that foam achieves a far better dust suppression effect than the roadheader water spraying, and the foam cost is significantly reduced due to the low adding proportion of foaming agent. The marked dust suppression effect makes us believe that the proposed PJAD will greatly promote the large-scale application of foam technology used for dust suppression in underground coal mines.

Micro-scale pollution mechanism of dust diffusion in a blasting driving face based on CFD-DEM coupled model

In order to investigate the diffuse pollution mechanisms of high-concentration dusts in the blasting driving face, the airflow-dust coupled model was constructed based on CFD-DEM coupled model; the diffusion rules of the dusts with different diameters at microscopic scale were analyzed in combination with the field measured results. The simulation results demonstrate that single-exhaust ventilation exhibited more favorable dust suppression performance than single-forced ventilation. Under single-exhaust ventilation condition, the motion trajectories of the dusts with the diameter smaller than 20 μm were close to the airflow streamline and these dusts were mainly distributed near the footway walls; by contrast, under single-forced ventilation condition, the motion trajectories of the dust particles with a diameter range of 20~40 μm were close to the airflow streamlines, and a large number of dusts with the diameter smaller than 20 μm accumulated in the regions 5 m and 17~25 m away from the head-on section. Moreover, under the single-exhaust ventilation, the relationship between dust diameter D and negative-pressured-induced dust emission ratio P can be expressed as P = - 25.03ln(D) + 110.39, and the dust emission ratio was up to 74.36% for 7-μm dusts, and the path-dependent settling behaviors of the dusts mainly occurred around the head-on section; under single-forced ventilation condition, the z value of the dusts with the diameter over 20 μm decreased and the dusts with a diameter smaller than 7 μm are particularly harmful to human health, but their settling ratios were below 22.36%. Graphical abstract The airflow-dust CFD-DEM coupling model was established. The numerical simulation results were verified. The migration laws of airflow field were obtained in a blasting driving face. The diffusion laws of dusts were obtained after blasting.