Nanobubble generation and its applications in froth flotation (part IV): mechanical cells and specially designed column flotation of coal

A Study of Mechanisms of Nanobubble-Enhanced Flotation of Graphite

This study was conducted to investigate the mechanisms of enhanced microfine flake graphite (MFG) flotation by nanobubbles generated based on the principle of hydrodynamic cavitation. The effects of nanobubbles on graphite surface properties were characterized in terms of the flotation kinetics, collector adsorption behavior, Zeta potential, IR spectra, contact angle, etc. The results show that the surface nanobubbles increased the hydrophobic attraction and reduced the electrostatic repulsion between the graphite particles and collector molecules, significantly improving the flotation selectivity and the kinetic flotation rate and promoting the agglomeration of MFG.

An Assessment of the Role of Combined Bulk Micro- and Nano-Bubbles in Quartz Flotation

Bulk micro-nano-bubbles (BMNBs) have been proven to be effective at improving the flotation recovery and kinetics of fine-grained minerals. However, there is currently no research reported on the correlation between the properties of BMNBs and flotation performance. For this purpose, aqueous dispersions with diverse properties were created by altering preparation time (0, 1, 2, 3, 5, and 7 min), aeration rate (0, 0.5, 1, 1.5, and 2 L/min) and aging time (0, 0.5, 1, and >3 min). Micro- and nano-bubbles were characterized using focused beam reflection measurements (FBRM) and nanoparticle tracking analysis (NTA), respectively. The micro-flotation of quartz particles was performed using an XFG-cell in the presence and absence of BMNBs with Cetyltrimethylammonium bromide (CTAB) as a collector. The characterization of bubble sizes showed that the bulk micro-bubble (BMB) and bulk nanobubble (BNB) diameters ranged from 1–10 μm and 50–400 nm, respectively. It was found that the preparation parameters and aging time considerably affected the number of generated bubbles. When BNBs and BMBs coexisted, the recovery of fine quartz particles significantly improved (about 7%), while in the presence of only BNBs the promotion of flotation recovery was not significant (2%). This was mainly related to the aggregate via bridging, which was an advantage for quartz flotation. In comparison, no aggregates were detected when only nano-bubbles were present in the bulk solution.

Recent Developments in Generation, Detection and Application of Nanobubbles in Flotation

This paper reviews recent developments in the fundamental understating of ultrafine (nano) bubbles (NBs) and presents technological advances and reagent types used for their generation in flotation. The generation of NBs using various approaches including ultrasonication, solvent exchange, temperature change, hydrodynamic cavitation, and electrolysis was assessed. Most importantly, restrictions and opportunities with respect to the detection of NBs were comprehensively reviewed, focusing on various characterization techniques such as the laser particle size analyzer (LPSA), nanoparticle tracking (NTA), dynamic light scattering (DLS), zeta-phase light scattering (ZPALS), and zeta sizer. As a key feature, types and possible mechanisms of surfactants applied to stabilize NBs were also explored. Furthermore, flotation-assisted nano-bubbles was reported as an efficient method for recovering minerals, with a special focus on flotation kinetics. It was found that most researchers reported the existence and formation of NBs by different techniques, but there is not enough information on an accurate measurement of their size distribution and their commonly used reagents. It was also recognized that a suitable method for generating NBs, at a high rate and with a low cost, remains a technical challenge in flotation. The application of hydrodynamic cavitation based on a venturi tube and using the LPSA and NTA in laboratory scales were identified as the most predominant approaches for the generation and detection of NBs, respectively. In this regard, neither pilot- nor industrial-scale case studies were found in the literature; they were only highlighted as future works. Although the NB-stabilizing effects of electrolytes have been well-explored, the mechanisms related to surfactants remain the issue of further investigation. The effectiveness of the NB-assisted flotation processes has been mostly addressed for single minerals, and only a few works have been reported for bulk materials. Finally, we believe that the current review paves the way for an appropriate selection of generating and detecting ultrafine bubbles and shines the light on a profound understanding of its effectiveness.

Environmental Exploration of Ultra-Dense Nanobubbles: Rethinking Sustainability

Nanobubbles are nanoscopic gaseous domains than can exist on solid surfaces or in bulk liquids. They have attracted significant attention in the last decade due to their long-time (meta)stability and ready potential for real-world applications, especially in environmental engineering and more sustainable ecosystems, water treatment, irrigation, and crop growth. After reviewing important nano-bubble science and activity, with some of the latest promising results in agriculture, we point out important directions in applications of nano-bubble phenomena for boosting sustainability, with viewpoints on how to revolutionise best-practice environmental and green sustainability, taking into account economic drivers and impacts. More specifically, it is pointed out how nanobubbles may be used as delivery vehicles, or “nano-carriers”, for nutrients or other agents to specific targets in a variety of ecosystems of environmental relevance, and how core this is to realising a vision of ultra-dense NBs in shaping a positive and lasting impact on ecosystems and our natural environment.

Recent advances for understanding the role of nanobubbles in particles flotation

Traditional froth flotation is the primary method for the separation and upgrading of fine mineral particles. However, it is still difficult for micro-fine and low-quality minerals to effectively separate. It is generally believed that bubble miniaturization is of great significance to improve flotation efficiency. Due to their unique physical and chemical properties, the application of nanobubbles (NBs) in ore flotation and other fields has been widely investigated as an important means to solve the problems of fine particle separation. Therefore, a fundamental understanding of the effect of NBs on flotation is a prerequisite to adapt it for the treatment of fine and low-quality minerals for separation. In this paper, recent advances in the field of nanobubble (NB) formation, preparation and stability are reviewed. In particular, we highlight the latest progress in the role of NBs on particles flotation and focus in particular on the particle-particle and particle-bubble interaction. A discussion of the current knowledge gap and future directions is provided.

New Insights into the Role of Surface Nanobubbles in Bubble-Particle Detachment

It is well recognized that an improved flotation recovery can be achieved by introducing nanobubbles to common flotation practice due to the increased capture efficiency between bubbles and particles. However, the specific role of nanobubbles in bubble-particle interactions (collision, attachment, and detachment) is not well understood. In the present study, we explore the role of surface nanobubbles in bubble-particle detachment. Surface nanobubbles were introduced via ethanol-water exchange and their presence was confirmed using laser scanning confocal microscopy (LSCM). The effect of surface nanobubbles on bubble-particle detachment behavior was then investigated using an oscillating bubble apparatus. Bubble-particle aggregate stability was evaluated using critical detachment amplitude. Further, bubble-particle detachment forces in the absence and presence of nanobubbles were measured directly using a micro-nano mechanical testing system. Using LSCM, numerous surface nanobubbles were observed on a glass surface after ethanol-water exchange, regardless of wettability. The number and lateral dimensions of generated nanobubbles on the hydrophilic surface were significantly smaller than that on the hydrophobic surface. Surface nanobubbles increased the stability of bubble-particle aggregates. Macroscopic air bubbles coalesce with the nanobubbles on the particle surface, increasing the pinning effect of the three-phase contact line and advancing contact angle. As a result, the capillary force between bubbles and particles increased in the presence of surface nanobubbles.

Effect of Hydrodynamic Cavitation Assistance on Different Stages of Coal Flotation

In this study, the effect of hydrodynamic cavitation (HC) on the conditioning stage (HCCS), separation stage (HCSS), and whole stage (HCWS) of coal flotation was investigated by flotation tests, laser granulometry, and contact angle measurements. The flotation results indicate that compared to conventional flotation, all HC-assisted flotation methods can improve concentrate combustible recovery and flotation constant rate. HCCS and HCSS show similar levels of improvement, while HCWS has a better flotation efficiency. The screening tests demonstrate that HC has the advantage of being able to liberate coarse coal particles (+0.25 mm) prior to being combined with gangues. On one hand, HC promotes the dispersion of both particles and agents, while longer cavitation time in HCCS does not lead to better flotation performance. On the other hand, enhancement of the adsorption of the collector on the surface of coal particles in HCCS is confirmed by flotation concentrate contact angle tests. However, HCSS leads to a decrease in concentrate hydrophobicity, compared to conventional flotation. The micro-nanobubbles generated by HC play an important role in improving flotation performance. HCWS offers the advantages of both HCCS and HCSS, and the cooperated mechanism of different HC modes enhances the recovery of coal particles in flotation.

Contact Line Pinning Is Not Required for Nanobubble Stability on Copolymer Brushes

Whereas nanobubble stability on solid surfaces is thought to be based on local surface structure, in this work, we show that nanobubble stability on polymer brushes does not appear to require contact-line pinning. Glass surfaces were functionalized with copolymer brushes containing mixtures of hydrophobic and hydrophilic segments, exhibiting water contact angles ranging from 10 to 75°. On unmodified glass, dissolution and redeposition of nanobubbles resulted in reformation in mostly the same locations, consistent with the contact line pinning hypothesis. However, on polymer brushes, the nucleation sites were random, and nanobubbles formed in new locations upon redeposition. Moreover, the presence of stable nanobubbles was correlated with global surface wettability, as opposed to local structure, when the surface exceeded a critical water contact angle of 50 or 60° for polymers containing carboxyl or sulfobetaine groups, respectively, as hydrophilic side chains. The critical contact angles were insensitive to the identity of the hydrophobic segments.

Nanobubble-Nanoparticle Interactions in Bulk Solutions

Nanobubbles form stable colloids in supersaturated solutions. Here we demonstrate the ability of these solutions to interact with Au nanoparticle suspensions. The principle goal was to demonstrate particle modification, similar to froth flotation, and we do indeed see bubble-particle interactions. However, unlike in froth flotation, where bubble-particle interactions are driven mainly through collisions, for bulk nanobubble solutions we find that the principle interaction is through nucleation of new nanobubbles on the particles.