A brief review of para-xylene oxidation to terephthalic acid as a model of primary C–H bond activation

p-Xylene Oxidation to Terephthalic Acid: New Trends

Large-scale terephthalic acid production from the oxidation of p-xylene is an especially important process in the polyester industry, as it is mainly used in polyethylene terephthalate (PET) manufacturing, a polymer that is widely used in fibers, films, and plastic products. This review presents and discusses catalytic advances and new trends in terephthalic acid production (since 2014), innovations in terephthalic acid purification processes, and simulations of reactors and reaction mechanisms.

New iron(iii) complex of bis-bidentate-anchored diacyl resorcinol on a Fe3O4 nanomagnet: C-H bond oxygenation, oxidative cleavage of alkenes and benzoxazole synthesis

We have synthesized a novel, bis-bidentate, covalently anchored, 4,6-diacetyl resorcinol (DAR) ligand on silica-coated magnetic Fe₃O₄ nanoparticles and the corresponding bi-metallic iron(iii) complex (Fe₃O₄@SiO₂-APTESFe₂L^DAR). Both the chemical nature and the structure of the homogeneously heterogenized catalyst were investigated using physico-chemical techniques. The results obtained by XPS, XRD, FT-IR, TGA, VSM, SEM, TEM, EDX, ICP and AAS revealed a magnetic core, a silica layer and the grafting of a binuclear iron complex on the Fe₃O₄@SiO₂-APTES, as well as its thermodynamic stability. Despite many reports of metal complexes on different supports, there are no reports of anchored, bi-metallic complexes. To the best of our knowledge, this is the first report of a bi-active site catalyst covalently attached to a support. This study focuses on the catalytic activity of an as-synthesized, bi-active site catalyst for C-H bond oxygenation, the oxidative cleavage of alkenes, and the multicomponent, one-pot synthesis of benzoxazole derivatives with excellent yields from readily available starting materials. Our results indicated high conversion rates and selectivity under mild reaction conditions and simple separation using a magnetic field. The leaching and recyclability tests of the catalyst were investigated for the above processes, which indicated that all the reactions proceed via a heterogeneous pathway and that the catalyst is recyclable without any tangible loss in catalytic activity for at least 8, 5 and 5 cycles for C-H bond oxygenation, C[double bond, length as m-dash]C bond cleavage and benzoxazole synthesis, respectively.

Economical Chemical Recycling of Complex PET Waste in the Form of Active Packaging Material

Since millions of tons of packaging material cannot be recycled in conventional ways, most of it ends up in landfills or even dumped into the natural environment. The researched methods of chemical depolymerization therefore open a new perspective for the recycling of various PET materials, which are especially important for packaging. Food preservative packaging materials made from PET plastics are complex, and their wastes are often contaminated, so there are no sophisticated solutions for them in the recycling industry. After integrating the biopolymer chitosan, which is derived from natural chitin, as an active surface additive in PET materials, we discovered that it not only enriches the packaging material as a microbial inhibitor to reduce the bacteria Staphylococcus aureus and Escherichia coli, thus extending the shelf life of the contained food, but also enables economical chemical recycling by alkaline or neutral hydrolysis, which is an environmentally friendly process. Alkaline hydrolysis at a high temperature and pressure completely depolymerizes chitosan-coated PET packaging materials into pure terephthalic acid and charcoal. The products were characterized by Fourier-transform infrared spectroscopy, proton nuclear magnetic resonance spectroscopy, and elemental analysis. The resulting reusable material represents raw materials in chemical, plastic, textile, and other industries, in addition to the antimicrobial function and recyclability itself.

Conversion of Lignocellulose for Bioethanol Production, Applied in Bio-Polyethylene Terephthalate

The increasing demand for petroleum-based polyethylene terephthalate (PET) grows population impacts daily. A greener and more sustainable raw material, lignocellulose, is a promising replacement of petroleum-based raw materials to convert into bio-PET. This paper reviews the recent development of lignocellulose conversion into bio-PET through bioethanol reaction pathways. This review addresses lignocellulose properties, bioethanol production processes, separation processes of bioethanol, and the production of bio-terephthalic acid and bio-polyethylene terephthalate. The article also discusses the current industries that manufacture alcohol-based raw materials for bio-PET or bio-PET products. In the future, the production of bio-PET from biomass will increase due to the scarcity of petroleum-based raw materials.

Product Distribution of Chemical Product Using Catalytic Depolymerization of Lignin

Lignin depolymerization is a very promising process which can generate value-added products from lignin raw materials. The main objective of lignin depolymerization is to convert the complex molecules of lignin into small molecules. Nevertheless, lignin is natural polymer which the molecules of lignin are extremely complicated due to their natural variability, and it will be a big challenge to depolymerize lignin, particularly high water yield. The various technology and methods are developed to depolymerize lignin into biofuels or bio chemical products including acid/base/metallic catalyzed lignin depolymerization, pyrolysis of lignin, hydroprocessing, and gasification. The distribution and yield of chemical products depend on the reaction operation condition, type of lignin and kind of catalyst. The reactor type, product distributions and specific chemicals (benzene, toluene, xylene, terephthalic acid) production of lignin depolymerization are intensive discussed in this review. Copyright © 2020 by Authors, Published by BCREC Group. This is an open access article under the CC BY-SA License (https://creativecommons.org/licenses/by-sa/4.0). 

Manganese and Cobalt Doped Hierarchical Mesoporous Halloysite-Based Catalysts for Selective Oxidation of p-Xylene to Terephthalic Acid

Bimetallic MnCo catalyst, supported on the mesoporous hierarchical MCM-41/halloysite nanotube composite, was synthesized for the first time and proved its efficacy in the selective oxidation of p-xylene to terephthalic acid under conditions of the AMOCO process. Quantitative yields of terephthalic acid were achieved within 3 h at 200–250 °C, 20 atm. of O2 and at a substrate to the Mn + Co ratio of 4–4.5 times higher than for traditional homogeneous system. The influence of temperature, oxygen, pressure and KBr addition on the catalyst activity was investigated, and the mechanism for the oxidation of p-toluic acid to terephthalic acid, excluding undesirable 4-carboxybenzaldehyde, was proposed.

Oxidation of p-toluic acid to terephthalic acid via a bromine-free process using nano manganese and manganese–copper mixed oxides

Challenges and technological opportunities for nano-mixed oxide (Cu–Mn) allowing a green route to valued terephthalic acid production from p-xylene.

Re-manufacture of cobalt-manganese-bromide as a liquid catalyst from spent catalyst containing cobalt generated from petrochemical processes via hydrometallurgy

Cobalt and manganese have been the subject of individual separation studies because their fields of application are different. However, this study shows that high-value products can be manufactured in the form of a cobalt-manganese-bromide (CMB) liquid catalyst by simultaneously recovering cobalt and manganese. Na-bis-(2,4,4-tri-methyl-pentyl)phosphinic acid was employed in order to manufacture the CMB liquid catalyst from the spent catalyst generated from petroleum chemistry processes. The pH-isotherm, degree of saponification of solvent and separation factor values were investigated. ΔpH50 and separation factor values show that Co and Mn can be separated from impurities such as Mg and Ca. Further, the extraction stages and organic/aqueous ratio isotherms were investigated using counter-current simulation extraction batch tests. To prepare CMB from a loaded organic phase obtained in a stripping study using hydrogen bromide, the Co and Mn were completely stripped and concentrated by a factor of 6 using a 2M hydrogen bromide solution. When compared with manufactured and commercial CMB, the CMB liquid catalyst could be produced by supplying a shortage of Mn in the form of manganese bromide. Finally, the method of manufacture of CMB was subjected to a real pilot plant test.

Biomass-Derived Renewable Aromatics: Selective Routes and Outlook for p-Xylene Commercialisation

Methylbenzenes are among the most important organic chemicals today and, among them, p-xylene deserves particular attention because of its production volume and its application in the manufacture of polyethylene terephthalate (PET). There is great interest in producing this commodity chemical more sustainably from biomass sources, particularly driven by manufacturers willing to produce more sustainable synthetic fibres and PET bottles for beverages. A renewable source for p-xylene would allow achieving this goal with minimal disruption to existing processes for PET production. Despite the fact that recently some routes to renewable p-xylene have been identified, there is no clear consensus on their feasibility or implications. We have critically reviewed the current state-of-the-art with focus on catalytic routes and possible outlook for commercialisation. Pathways to obtain p-xylene from a biomass-derived route include methanol-to-aromatics (MTA), ethanol dehydration, ethylene dimerization, furan cycloaddition or catalytic fast pyrolysis and hydrotreating of lignin. Some of the processes identified suggest near-future possibilities, but also more speculative or longer-term sources for synthesis of p-xylene are highlighted.