An alternate aqueous phase synthesis of the Pt3Co/C catalyst towards efficient oxygen reduction reaction

Spontaneous Formation of Ultrasmall Noble Metal Nanoparticles on Cobalt-Based Layered Double Hydroxide for Electrochemical and Environmental Catalysis

Supported noble metal nanoparticles (NMNPs) are appealing for energy and environment catalysis. To facilitate the loading of NMNPs, in situ reduction of Mn+ on the support with extra reductants/surfactants is adopted, but typically results in aggregated NMNPs with uneven size distributions or blocked active sites of the NMNPs. Herein, the use of cobalt layered double hydroxide (Co-LDH) is proposed as both support and reductant for the preparation of supported NMNPs with ultrasmall sizes and even distributions. The resultant Co-LDH-supported NMNPs exhibit excellent catalytic performance and stability. For example, Ir/Co-LDH displays a low overpotential of 188 mV (10 mA cm-2) for electrocatalytic oxygen evolution reaction and a long-term stability over 100 h (100 mA cm-2) in overall water splitting. Ru/Co-LDH can achieve a 4-nitrophenol reduction with high rate of 0.36 min-1 and S2- detection with low limit of detection (LOD) of 0.34 µm. Overall, this work provides a green and effective strategy to fabricate supported NMNPs with greatly improved catalytic performances.

New Approach to Synthesizing Cathode PtCo/C Catalysts for Low-Temperature Fuel Cells

The presented study is concerned with a new multi-step method to synthesize PtCo/C materials based on composite CoxOy/C that combines the advantages of different liquid-phase synthesis methods. Based on the results of studying the materials at each stage of synthesis with the TG, XRD, TEM, SEI, TXRF, CV and LSV methods, a detailed overview of the sequential changes in catalyst composition and structure at each stage of the synthesis is presented. The PtCo/C catalyst synthesized with the multi-step method is characterized by a uniform distribution of bimetallic nanoparticles of about 3 nm in size over the surface of the support, which result in its high ESA and ORR activity. The activity study for the synthesized PtCo/C catalyst in an MEA showed better current-voltage characteristics and a higher maximum specific power compared with an MEA based on a commercial Pt/C catalyst. Therefore, the results of the presented study demonstrate high prospects for the developed approach to the multi-step synthesis of PtM/C catalysts, which may enhance the characteristics of proton-exchange membrane fuel cells (PEMFCs).

Electronic and Potential Synergistic Effects of Surface-Doped P-O Species on Uniform Pd Nanospheres: Breaking the Linear Scaling Relationship toward Electrochemical Oxygen Reduction

Developing efficient oxygen reduction reaction (ORR) electrocatalysts is critical to fuel cells and metal-oxygen batteries, but also greatly hindered by the limited Pt resources and the long-standing linear scaling relationship (LSR). In this study, ∼6 nm and highly uniform Pd nanospheres (NSs) having surface-doped (SD) P-O species are synthesized and evenly anchored onto carbon blacks, which are further simply heat-treated (HT). Under alkaline conditions, Pd/^SDP-O NSs/C-HT exhibits respective 8.7 (4.3)- and 5.0 (5.5)-fold enhancements in noble-metal-mass- and area-specific activity (NM-MSA and ASA) compared with the commercial Pd/C (Pt/C). It also possesses an improved electrochemical stability. Besides, its acidic ASA and NM-MSA are 2.9 and 5.1 times those of the commercial Pd/C, respectively, and reach 65.4 and 51.5% of those of the commercial Pt/C. Moreover, it also shows nearly ideal 4-electron ORR pathways under both alkaline and acidic conditions. The detailed experimental and theoretical analyses reveal the following: (1) The electronic effect induced by the P-O species can downshift the surface d-band center to weaken the intermediate adsorptions, thus preserving more surface active sites. (2) More importantly, the potential hydrogen bond between the O atom in the P-O species and the H atom in the hydrogen-containing intermediates can in turn stabilize their adsorptions, thus breaking the ORR LSR toward more efficient ORRs and 4-electron pathways. This study develops a low-cost and high-performance ORR electrocatalyst and proposes a promising strategy for breaking the ORR LSR, which may be further applied in other electrocatalysis.

Gram-Scale Synthesis of CoO/C as Base for PtCo/C High-Performance Catalysts for the Oxygen Reduction Reaction

The composition, structure, catalytic activity in the ORR and stability of PtCo/C materials, obtained in two stages and compared with commercial Pt/C analogs, were studied. At the first stage of the synthesis performed by electrodeposition of cobalt on a carbon support, a CoOx/C composite containing 8% and 25 wt% cobalt oxide was successfully obtained. In the second step, PtCoOx/C catalysts of Pt1.56Co and Pt1.12Co composition containing 14 and 30 wt% Pt, respectively, were synthesized based on the previously obtained composites. According to the results of the composition and structure analysis of the obtained PtCoOx/C catalysts by X-ray diffraction (XRD), X-ray fluorescence analysis (XRF), transmission electron microscopy (TEM) and X-ray photoelectron spectroscopy (XPS) methods, the formation of small bimetallic nanoparticles on the carbon support surface has been proved. The resulting catalysts demonstrated up to two times higher specific catalytic activity in the ORR and high stability compared to commercial Pt/C analogs.

Alternative Aqueous Phase Synthesis of a PtRu/C Electrocatalyst for Direct Methanol Fuel Cells

Carbon-supported PtRu nanoalloy (PtRu/C) is widely used as the anode catalyst for direct methanol fuel cells (DMFC), and an aqueous phase synthesis of PtRu/C is in high demand due to for energy-saving and environmentally-benign considerations, however, it is very challenging to attain stoichiometric reduction, good dispersion and a high alloying degree. Herein, we report a facile aqueous phase approach with dimethylamine borane (DMAB) as the reducing agent to synthesize a PtRu/C(DMAB). TEM, XRD, XPS and ICP-AES characterizations indicate that the structural parameters in the PtRu/C(DMAB) are improved significantly as compared to those obtained in a PtRu/C(NaBH4) and a commercial PtRu/C, contributing to an enhanced electrocatalytic performance. It turns out that the PtRu/C(DMAB) exhibits the highest methanol electro-oxidation (MOR) performance among all of the tested samples, with the peak current up to 1.8 times as much as that of the state-of-the-art commercial PtRu/C, corroborating the highest output power density in comparative DMFC tests. In-situ attenuated total reflection infrared (ATR-IR) spectroscopy correlates the higher methanol electro-oxidation performance of the PtRu/C(DMAB) with its enhanced CO resistance and CO2 generation. This simple aqueous synthetic approach may provide an alternative route for developing efficient anode electrocatalysts of DMFCs.

An Overview on Pt3 X Electrocatalysts for Oxygen Reduction Reaction

The activity of Pt towards oxygen reduction reaction (ORR) can be enhanced by alloying it with secondary metals. They can be grouped into three different classes: alloys, bimetallics and intermetallics. Although alloys and bimetallics exhibit enhanced performance, often they are limited by metal dissolution and resulted in poor durability. This invokes the need on the development of ordered intermetallics. In this minireview we comprehensively present the recent progress and developments of Pt₃ X alloys and intermetallics towards ORR. Additionally, major technical challenges and possible future research directions to overcome these challenges are discussed to facilitate further research in this area.

The mechanism of Co oxyhydroxide nano-islands deposited on a Pt surface to promote the oxygen reduction reaction at the cathode of fuel cells

With the rapid development of fuel cell technology, the low reduction rate of oxygen on Pt-based cathodes is generally considered the main obstacle. Pt/transition metal alloys (Pt-Ms) or Pt/transition metal oxides (Pt-MO _x ) can be formed by doping transition metal atoms into the lattice of the Pt layer or depositing onto the surface of the Pt layer to intensify the catalytic activity of the electrodes. In this work, a stepwise solution chemical reduction method for high dispersion of cobalt oxyhydroxide (-OCoOH) deposited onto the facet of Pt as nano-islands and the mechanism of promoting the oxygen reduction reaction (ORR) at the cathode have been investigated by density functional theory (DFT) calculation. As a result, the electrocatalytic activity of Pt with nano-island -OCoOH structure was 3.6 times that of the Pt/C catalyst, which indicated that promoting the desorption of the first O atom and weakening the adsorption capacity of the interfacial junction Pt for the second O atom from adsorbed oxygen attributed to the migration of d-band center in Pt and the existence of the Co hydroxyl group.