Organic-free synthesis of MOR nanoassemblies with excellent DME carbonylation performance

H2-Promoted Benign Coke Strategy for Dimethyl Ether Carbonylation with Long-Term Stability and High Activity

Zeolite-catalyzed dimethyl ether (DME) carbonylation provides a novel route to producing methyl acetate (MeOAc). Mordenite (MOR) has drawn significant interest because of its remarkable MeOAc selectivity in DME carbonylation, albeit with limited catalytic stability. Herein, novel MOR-based DME carbonylation catalysts, distinguished by long-term stability and high activity were successfully developed, based on an H2-promoted benign coke strategy. Both the H2 cofeeds and the presence of metal species with hydrogenation capability are demonstrated to be crucial for the regulation of coke depositions. The coke deposits can potentially cover the acid sites in the 12-MR main channels, thereby mitigating the occurrence of undesirable methanol-to-hydrocarbon side reactions. Meanwhile, the elimination of ultralarge coke species under the assistance of H2 and Cu species could ensure smooth mass transfer within the catalyst, contributing to its remarkable catalytic performance. The most highlighted DME carbonylation performance was achieved on coke-mediated CuZn-HMOR with a high MeOAc yield of 0.4-0.5 g·gcat-1·h-1 for over 520 h (over 50× enhancement versus HMOR), exhibiting promising industrial application potential. The current strategy is expected to inspire further research into zeolite-catalyzed reactions, which could be potentially improved by the presence of benign coke.

Recent advances in the routes and catalysts for ethanol synthesis from syngas

Ethanol, as one of the important bulk chemicals, is widely used in modern society. It can be produced by fermentation of sugar, petroleum refining, or conversion of syngas (CO/H₂). Among these approaches, conversion of syngas to ethanol (STE) is the most environmentally friendly and economical process. Although considerable progress has been made in STE conversion, control of CO activation and C-C growth remains a great challenge. This review highlights recent advances in the routes and catalysts employed in STE technology. The catalyst designs and pathway designs are summarized and analysed for the direct and indirect STE routes, respectively. In the direct STE routes (i.e., one-step synthesis of ethanol from syngas), modified catalysts of methanol synthesis, modified catalysts of Fischer-Tropsch synthesis, Mo-based catalysts, noble metal catalysts and multifunctional catalysts are systematically reviewed based on their catalyst designs. Further, in the indirect STE routes (i.e., multi-step processes for ethanol synthesis from syngas via methanol/dimethyl ether as intermediates), carbonylation of methanol/dimethyl ether followed by hydrogenation, and coupling of methanol with CO to form dimethyl oxalate followed by hydrogenation, are outlined according to their pathway designs. The goal of this review is to provide a comprehensive perspective on STE technology and inspire the invention of new catalysts and pathway designs in the near future.

Insight into Crystallization Features of MOR Zeolite Synthesized via Ice-Templating Method

Hydrothermal, solvothermal or ionothermal routes are usually employed for the synthesis of zeolite, which is often accompanied by a high energy consumption, high cost and low efficiency. We have developed a novel route for the rapid and high yield synthesis of mordenite (MOR) zeolite via an ice-templating method. In comparison with traditional hydrothermal synthesis, not only the high yield, but also the superior crystallinity, large reduction in water level and reaction pressure, simple device and conventional silica sources by this route can have great potential for the commercial production of pure MOR zeolite. Moreover, the changed bonding environment of silicon atoms in MOR zeolite, that is, a relative decrease in the tetrahedrally coordinated Si–O–Si bond, and accordingly, an increase in the T–OH (T = Si, Al) groups and Si–O–Al sites, remarkably enhances its acid strength.

c-Axis-penetrated mesoporous MWW zeolite nanosheets: preparation by H2O2-induced micro-explosion and their enhanced properties

A series of highly dispersed and c-axis-penetrated mesoporous MWW oligolayers with enhanced properties was prepared via an efficient, green, and controllable method through H2O2-induced micro-explosion.

Nano-sized H-ZSM-5 zeolite catalyzes aldol condensation reaction to prepare methyl acrylate and acrylic acid

An efficient and long-term stable nano-sized N-H-ZSM-5 zeolite catalyst for the one-step aldol condensation reaction of formaldehyde and MAc to produce MA and AA is reported. Its total lifetime reaches up to 226 h by three regeneration runs.