Stability of a Bifunctional Cu-Based Core@Zeolite Shell Catalyst for Dimethyl Ether Synthesis Under Redox Conditions Studied by Environmental Transmission Electron Microscopy and In Situ X-Ray Ptychography

Model Analysis of the Role of Kinetics, Adsorption Capacity, and Heat and Mass Transfer Effects in Sorption Enhanced Dimethyl Ether Synthesis

The role of kinetics, adsorption capacity, and heat and mass transfer effects in the sorption enhanced dimethyl ether synthesis (SEDMES) is investigated by means of a 2D+1D model of a single tube of an industrial-scale, externally cooled, multitubular reactor that simulates the reaction/adsorption step of the SEDMES cycle. The effect of the adsorbent/catalyst weight ratio is analyzed, showing that a trade-off between DME productivity and yield originates from the balance of kinetics and adsorption capacity in the reactor tube. The effects of internal diffusion in catalyst particles are shown to have a strong impact on effective reaction rates: significant yield/productivity improvements are obtained when using a mechanical mixture of catalysts with small particle diameters or by rearranging the distribution of the two active phases in hybrid or core@shell pellets. The thermal effects in the reactor, which are increasingly critical upon intensifying the SEDMES process conditions, are also addressed.

Multi-slice ptychography enables high-resolution measurements in extended chemical reactors

Ptychographic X-ray microscopy is an ideal tool to observe chemical processes under in situ conditions. Chemical reactors, however, are often thicker than the depth of field, limiting the lateral spatial resolution in projection images. To overcome this limit and reach higher lateral spatial resolution, wave propagation within the sample environment has to be taken into account. Here, we demonstrate this effect recording a ptychographic projection of copper(I) oxide nanocubes grown on two sides of a polyimide foil. Reconstructing the nanocubes using the conventional ptychographic model shows the limitation in the achieved resolution due to the thickness of the foil. Whereas, utilizing a multi-slice approach unambiguously separates two sharper reconstructions of nanocubes on both sides of the foil. Moreover, we illustrate how ptychographic multi-slice reconstructions are crucial for high-quality imaging of chemical processes by ex situ studying copper(I) oxide nanocubes grown on the walls of a liquid cell.

Sorption enhanced dimethyl ether synthesis under industrially relevant conditions: experimental validation of pressure swing regeneration

High single-pass production of dimethyl ether from CO₂-rich feedstock is demonstrated by pressure swing regeneration, allowing enormous increase in productivity.

A versatile nanoreactor for complementary in situ X-ray and electron microscopy studies in catalysis and materials science

Two in situ `nanoreactors' for high-resolution imaging of catalysts have been designed and applied at the hard X-ray nanoprobe endstation at beamline P06 of the PETRA III synchrotron radiation source. The reactors house samples supported on commercial MEMS chips, and were applied for complementary hard X-ray ptychography (23 nm spatial resolution) and transmission electron microscopy, with additional X-ray fluorescence measurements. The reactors allow pressures of 100 kPa and temperatures of up to 1573 K, offering a wide range of conditions relevant for catalysis. Ptychographic tomography was demonstrated at limited tilting angles of at least ±35° within the reactors and ±65° on the naked sample holders. Two case studies were selected to demonstrate the functionality of the reactors: (i) annealing of hierarchical nanoporous gold up to 923 K under inert He environment and (ii) acquisition of a ptychographic projection series at ±35° of a hierarchically structured macroporous zeolite sample under ambient conditions. The reactors are shown to be a flexible and modular platform for in situ studies in catalysis and materials science which may be adapted for a range of sample and experiment types, opening new characterization pathways in correlative multimodal in situ analysis of functional materials at work. The cells will presently be made available for all interested users of beamline P06 at PETRA III.