Physicochemical changes to starch granules during micronisation and extrusion processing of wheat, and their implications for starch digestibility in the newly weaned piglet

Effect of extrusion on available energy and amino acid digestibility of barley, wheat, sorghum, and broken rice in growing pigs

OBJECTIVE

The main objective of this study was to determine available energy and nutritional digestibility of extruded cereals and the effect of extrusion on the nutritional value of feed ingredients, aiming to provide scientific basis for efficient application of extrusion in the diets of growing pigs.

METHODS

In Exp. 1, 48 crossbred growing pigs (Duroc×Landrace×Yorkshire) with an initial body weight (BW) of 34.6±2.2 kg were selected and fed with eight diets (non-extrusion or extrusion) to determine the digestible energy (DE), metabolizable energy (ME), and nutrients digestibility. Eight diets included extruded grains (barley, wheat, sorghum, or broken rice), while four had unprocessed grains. In Exp. 2, 9 diets were formulated including 4 cereals with extrusion or non-extrusion and a N-free diet. In addition, 9 growing pigs (BW = 22.3±2.8 kg) were fitted with T-cannula in the distal ileum and arranged in a 9×6 Youden square design.

RESULTS

Results show that apparent total tract digestibility of gross energy, dry matter, organic meal, ether extract, neutral and acid detergent fiber was not affected by the extrusion process and there was no interaction between cereal type and extrusion treatment on DE, ME. However, the apparent total tract digestibility for crude protein (CP) increased markedly (p<0.05). The standardized ileal digestibility (SID) of all amino acids (AA) except for leucine remarkably increased by extrusion (p<0.05). There was an interaction on the SID of arginine, leucine, isoleucine, methionine, phenylalanine, cystine, and tyrosine in growing pigs between type of grain and extrusion treatment (p<0.05).

CONCLUSION

Extrusion increased the ileal digestibility of CP and most AA in cereals, however, the DE and ME of cereals were not affected in growing pigs.

Physicochemical Changes of Heat-Treated Corn Grain Used in Ruminant Nutrition

Cereal grain is processed using different combinations of heat, moisture, time, and mechanical action in order to improve its digestibility. The objective of the present research was to quantitatively represent the physicochemical properties of raw and processed starch using an in vitro methodology, as well as to describe the changes that occurred after heat treatment, such as pelleting, steam flaking, micronization, and extrusion of corn. Based on the obtained results, pelleting, steam flaking, and micronization can be considered as mild heat treatment methods, whereas extrusion proved to be a severe heat treatment method. Analysis of functional and pasting properties implied a possible interaction between the degraded components in the steam-flaked sample, as well as in the micronized sample, through to a lesser extent. Additionally, the occurrence of dextrins was noted after extrusion. The obtained results indicate the existence of significant differences in the physicochemical properties of corn starch depending on the heat treatment applied, which could possibly affect rumen starch degradation traits.

ASAS-NANP symposium: digestion kinetics in pigs: the next step in feed evaluation and a ready-to-use modeling exercise

Growing importance of upcycling agricultural by-products, food waste, and food processing by-products through livestock production strongly increased the variation in the nutritional quality of feed ingredients. Traditionally, feed ingredients are evaluated based on their measured extent of digestion. Awareness increases that in addition to the extent, the kinetics of digestion affects the metabolic fate of nutrients after absorption. Together with a growing body of evidence of complex interactions occurring within the lumen of the digestive tract, this urges the need of developing new approaches for feed evaluation. In a recently developed approach, we propose combining in vitro and in silico methods for feed ingredient evaluation. First steps in the development of such a systems were made by (1) evaluating in vitro the digestion potential of feed ingredients, regarding this as true ingredient properties and (2) predicting in silico the digestive processes like digesta transit, nutrient hydrolysis and absorption using dynamic, mechanistic modeling. This approach allows to evaluate to what extent the digestion potential of each ingredient is exploited in the digestive tract. Future efforts should focus on modeling digesta physicochemical properties and transit, applying in vitro digestion kinetic data of feed ingredients in mechanistic models, and generating reliable in vivo data on nutrient absorption kinetics across feed ingredients. The dynamic modeling approach is illustrated by a description of a modeling exercise that can be used for teaching purposes in digestive physiology or animal nutrition courses. A complete set of equations is provided as an on-line supplement, and can be built in modeling software that is freely available. Alternatively, the model can be constructed using any modeling software that enables the use of numerical integration methods.

Twin- or single-screw extrusion of raw soybeans and preconditioned soybean meal and corn as individual ingredients or as corn-soybean product blends in diets for weanling swine

Two 28-d experiments were conducted to evaluate the effects of extrusion of ground yellow corn, solvent-extracted soybean meal (SBM), and cracked whole soybeans (CWS) individually or as corn-soybean product blends on growth performance of weanling pigs. For Exp. 1, ground corn, SBM, and the corn-SBM blend were extruded at 137.5°C, 131.5°C, and 135.0°C, respectively, in a twin-screw extruder. Transit time was 60 s. Water was injected at 125 gmin during extrusion. The 5 treatments were the corn-SBM control diet and the diets with extruded (EX) corn + SBM, EX-SBM + corn, EX-corn + EX-SBM, and the EX-blend of corn-SBM. Ninety crossbred pigs with an initial average BW of 5.98 kg were allotted to 9 treatment replications with a barrow and gilt per pen. For Exp. 2, ground corn was preconditioned with water (10.0% of corn weight), and SBM was preconditioned with water and soybean oil (each at 20.0% of SBM weight) before extrusion. Raw CWS were not preconditioned. The corn, SBM, CWS, corn-SBM blend, and corn-CWS blend were extruded at 113.0°C, 132.0°C, 132.0°C, 88.0°C, and 102°C, respectively, with a single-screw extruder. Transit time was 30 s. The 8 isocaloric treatments were the corn-SBM control diet and the diets with EX-corn + SBM, EX-SBM + corn, EX-corn + EX-SBM, the EX-blend of corn-SBM, EX-CWS + corn, EX-CWS + EX-corn, and the EX-blend of corn-CWS. A total of 296 crossbred pigs with an initial average BW of 6.56 kg were allotted to 10 treatment replications. Sex and pigs per pen (3 or 4) were equalized within replication. Results for both experiments indicate that single- or twin-screw extrusion of ground corn or SBM as individual ingredients or as corn-SBM blends in diets for weanling pigs did not improve 28-d growth performance. However, for Exp. 2 weanling pigs fed the diets with EX-CWS + corn and EX-CWS + EX-corn had greater ( < 0.01) ADG and G:F, respectively, than pigs fed the corn-SBM control diet. The extrusion temperature of 102°C for the corn-CWS blend did not inactivate adequate protease inhibitors in CWS, and pigs fed that diet had poor growth performance. In conclusion, single-screw extrusion of CWS (132°C for 30 s) in diets for weanling pigs improved growth performance compared with pigs fed the corn-SBM control diet. However, twin- or single-screw extrusion of ground yellow corn or solvent-extracted SBM as individual ingredients or as corn-SBM blends in diets for weanling pigs did not improve growth performance compared with pigs fed the corn-SBM control diets.

Starch utilisation in chicken-meat production: the foremost influential factors

Starch is the chief dietary energy source for chicken-meat production, the majority of which is derived from the grain basis of diets for broiler chickens. The utilisation of starch from maize is of a high order in terms of ileal starch digestibility coefficients but this is not necessarily the case with wheat or sorghum. This may stem from the fact that maize essentially lacks the soluble non-starch polysaccharides in wheat and ‘non-tannin’ phenolic compounds found in sorghum. Numerous factors may influence starch digestibility with emphasis placed on starch–protein interactions as starch granules are located in the prolamin protein matrixes of grain endosperm. This close proximity facilitates any physical and chemical interactions and in this connection particular attention has been paid to kafirin, the dominant protein fraction in sorghum. Nevertheless, despite their apparent importance, the precise nature of starch–protein interactions has not been well defined. Exogenous phytases are routinely included in broiler diets primarily to liberate phytate-bound phosphorus; however, phytate may impede starch digestion and may retard glucose absorption. Additional feed additives, including non-starch polysaccharide-degrading enzymes, other exogenous enzymes and reducing agents may have the capacity to influence starch utilisation. Nevertheless, ileal and total tract starch digestibility coefficients are static parameters and overlook the digestive dynamics of starch, which is inappropriate given the possibility that slowly digestible starch enhances energy utilisation and feed conversion efficiency. However, if the slowly digestible starch concept is valid, the underlying mechanisms have not been fully elucidated. Consideration is given to the suggestion that slowly digestible starch ameliorates the catabolism of amino acids to provide energy to the gut mucosa by increasing the provision of glucose to posterior small intestinal segments. There is the prospect that whole grain feeding provides slowly digestible starch in addition to generating heavier relative gizzard weights. The digestive dynamics of starch and protein are inter-related and the digestion of starch and absorption of glucose should not be considered in isolation from protein digestion and amino acid absorption in the quest to improve the performance of broiler chickens. The foremost factor influencing starch utilisation in chicken-meat production may be the interaction between starch and protein digestive dynamics.

Influence of processing on the digestibility of amino acids and starch in cereals and legumes in non-ruminants

Non-ruminant livestock diets in most regions of the world are based on cereals and plant proteins that are particularly important in view of the current ban on animal proteins within the European Union, although they are still valuable raw materials elsewhere. The major component of cereals is starch that makes a significant contribution to energy-yielding value. Starch has traditionally been viewed as being very well digested, although, increasingly, this statement is being challenged. Thus, native (raw) starch is, to a varying degree depending on the origin, crystalline which is less well digested than is amorphous starch. Processing (invariably heat treatment) reduces the degree of crystallinity of starch, leading to better digestibility, particularly in young animals. For newly weaned pigs, processing can overcome, to an extent, the post-weaning growth check. Extrusion can improve the coefficient of apparent digestibility of starch in wheat three-quarters along the small intestine, from a range of 0.50 to 0.85 (raw) to 0.95. Plant proteins invariably contain naturally occurring anti-nutritive factors, principally trypsin inhibitors that are particularly important in soya beans but also occasionally in peas. The inhibitors are heat labile and denatured by heat. There are several technologies available for processing plant proteins, but a key message is that equipment operates under variable conditions of temperature, duration and moisture addition. Over-processing risks protein being denatured; for example, a trypsin inhibitor activity of 1.5 mg/g is associated with a reduction in amino acid digestibility. It is crucial that processing conditions are defined accurately rather than simply providing the name of the equipment.

Predicting in vivo starch digestibility coefficients in newly weaned piglets from in vitro assessment of diets using multivariate analysis

The study was based on correlating a dataset of in vivo mean starch digestibility coefficients obtained in the immediate post-weaning phase of piglets with a range of dietary in vitro variables. The paper presents a model that predicts (R2 0·71) in vivo average starch digestibility coefficients in the 0·5 small-intestinal region of newly weaned piglets fed cereal-based diets using seven in vitro variables describing starch properties that are fundamentally associated with the quality of feed materials, i.e. hydration, structure and amylolytic digestion. The variables were: Rapid Visco Analyser (RVA; measures the viscosity of materials when sheared under defined hydration and temperature regimens); RVA end viscosity; RVA (gelatinisation) peak viscosity; ΔH (gelatinisation enthalpy that provides an estimate of helical order or degree of crystallinity in starch); water solubility index (WSI; that denotes the amount of soluble polysaccharides released from starch granules to the aqueous phase); grain endogenous amylase (concentration of endogenous α-amylase in cereals, assessed by pasting cereal flours in 25 g of AgNO3, an amylase inhibitor v. water using RVA).