Sulfated Cellulose Nanofibrils from Chlorosulfonic Acid Treatment and Their Wet Spinning into High-Strength Fibers

Sulfonic acid functionalized cellulose-derived (nano)materials: Synthesis and application

The preparation/application of heterogeneous (nano)materials from natural resources has currently become increasingly fascinating for researchers. Cellulose is the most abundant renewable polysaccharide on earth. The unique physicochemical, structural, biological, and environmental properties of this natural biopolymer have led to its increased application in many fields. The more desirable features of cellulose-based (nano)materials such as biodegradability, renewability, biocompatibility, cost-effectiveness, simplicity of preparation, environmentally friendly nature, and widespread range of applications have converted them into promising compounds in medicine, catalysis, biofuel cells, and water/wastewater treatment processes. Functionalized cellulose-based (nano)materials containing sulfonic acid groups may prove to be one of the most promising sustainable bio(nano)materials of modern times in the field of cellulose science and (nano)technology owing to their intrinsic features, high crystallinity, high specific surface area, abundance, reactivity, and recyclability. In this review, the developments in the application of sulfonated cellulose-based (nano)materials containing sulfonic acid (-SO3H) groups in catalysis, water purification, biological/biomedical, environmental, and fuel cell applications have been reported. This review provides an overview of the methods used to chemically modify cellulose and/or cellulose derivatives in different forms, including nanocrystals, hydrogels, films/membranes, and (nano)composites/blends by introducing sulfonate groups on the cellulose backbone, focusing on diverse sulfonating agents utilized and substitution regioselectivity, and highlights their potential applications in different industries for the generation of alternative energies and products.

The impact of surface functionalization of cellulose following simulated digestion and gastrointestinal cell-based model exposure

Surface-functionalized cellulose materials are developed for various purposes, including food additives and food contact materials. A new biologically relevant testing strategy has been developed based on guidance from the European Food Safety Authority to demonstrate the safety of several next-generation surface-functionalized cellulose materials. This strategy involves a complex three-stage simulated digestion to compare the health effects of thirteen novel different types of cellulose. The physical and chemical properties of surface-functionalized fibrillated celluloses differed depending on the type, amount, and location of functional groups such as sulfonate, TEMPO-oxidized carboxy, and periodate-chlorite oxidized dicarboxylic acid celluloses. Despite exposure to gastrointestinal fluids, the celluloses maintained their physicochemical properties, such as negative surface charges and high length-to-width/thickness aspect ratios. An established intestinal co-culture model was used to measure cytotoxicity, barrier integrity, oxidative stress, and pro-inflammatory response to create a toxicological profile for these unique materials. We conclude that the C6 carboxylated cellulose nanofibrils by TEMPO-oxidation induced the most toxicity in the biological model used in this study and that the observed effects were most prominent at the 4-hour post-exposure time point.

Anisotropic materials based on carbohydrate polymers: A review of fabrication strategies, properties, and applications

Anisotropic structures exist in almost all living organisms to endow them with superior properties and physiological functionalities. However, conventional artificial materials possess unordered isotropic structures, resulting in limited functions and applications. The development of anisotropic structures on carbohydrates is reported to have an impact on their properties and applications. In this review, various alignment strategies for carbohydrates (i.e., cellulose, chitin and alginate) from bottom-up to top-down strategies are discussed, including the rapidly developed innovative technologies such as shear-induced orientation through extrusion-based 3D/4D printing, magnetic-assisted alignment, and electric-induced alignment. The unique properties and wide applications of anisotropic carbohydrate materials across different fields, from biomedical, biosensors, smart actuators, soft conductive materials, to thermal management are also summarized. Finally, recommendations on the selection of fabrication strategies are given. The major challenge lies in the construction of long-range hierarchical alignment with high orientation degree and precise control over complicated architectures. With the future development of hierarchical alignment strategies, alignment control techniques, and alignment mechanism elucidation, the potential of anisotropic carbohydrate materials for scalable manufacture and clinical applications will be fully realized.

Aqueous exfoliation and dispersion of monolayer and bilayer graphene from graphite using sulfated cellulose nanofibrils

Amphiphilic sulfated cellulose nanofibrils were synthesized with yields in excess of 99% by sulfation of dissolving pulp cellulose using chlorosulfonic acid in anhydrous N,N-dimethyl formamide followed by high-speed blending. The sulfation level was stoichiometrically tunable to between 1.48 and 2.23 mmol g-1. The optimized SCNF demonstrated the ability to act as an effective dispersant for graphene produced via exfoliation in aqueous media, allowing for the production of aqueous stabilized graphene with 3.9 ± 0.3 wt% graphite to graphene conversion and suspended solids comprised of 19.5 ± 1.5 wt% graphene. Graphene exfoliated with SCNF was observed to consist exclusively of mono- and bilayers, with 42% of sheets being monolayer. Furthermore, it was demonstrated that SCNF defibrillation and graphene exfoliation could be combined into a single one-pot process.

Engineering strong man-made cellulosic fibers: a review of the wet spinning process based on cellulose nanofibrils

With the goal of sustainable development, manufacturing continuous high-performance fibers based on sustainable resources is an emerging research direction. However, compared to traditional synthetic fibers, plant fibers have limited length/diameter and uncontrollable natural defects, while regenerated cellulose fibers such as viscose and Lyocell suffer from inferior mechanical properties. Wet-spun fibers based on nanocelluloses especially cellulose nanofibrils (CNFs) offer superior mechanical performance since CNFs are the fundamental high-performance building blocks of plant cell walls. This review aims to summarize the progress of making CNF wet-spun fibers, emphasizing on the whole wet spinning process including spinning suspension preparation, spinning, coagulation, washing, drying and post-stretching steps. By establishing the relationships between the nano-scale assembling structure and the macroscopic changes in the CNF dope from gels to dried fibers, effective methods and strategies to improve the mechanical properties of the final fibers are analyzed and proposed. Based on this, the opportunities and challenges for potential industrial-scale production are discussed.

Preparation and characterization of sulfated nanocellulose: From hydrogels to highly transparent films

This study focuses on the production of sulfated cellulose microfibers and nanocellulose hydrogels from native cellulose microfibers (CMF). The process involves using a combination of H2SO4 and urea, resulting in highly sulfated cellulose microfiber hydrogel (SC) with notable properties such as a sulfur content of 7.5 %, a degree of sulfation of 0.49, a surface charge content of 2.2 mmol. g-1, and a high yield of 81 %. The SC hydrogel can be easily fibrillated into sulfated nanocellulose hydrogel (S-NC) with elongated nanocellulose structures having an average diameter of 6.85 ± 3.11 nm, as determined using atomic force microscopy (AFM). X-ray photoelectron spectroscopy (XPS) analysis confirms the presence of sulfate groups on the surface of the nanocellulose material. Transparent films with good mechanical properties can be produced from both cellulose microfiber and nanocellulose hydrogels. The sulfate functionality gives the hydrogel attractive rheological properties and makes S-NC re-dispersible in water, which can be beneficial for various applications. This study demonstrates the potential of this process to address previous challenges related to nanocellulose materials production.

Biotechnological innovations in nanocellulose production from waste biomass with a focus on pineapple waste

New materials' synthesis and utilization have shown many critical challenges in healthcare and other industrial sectors as most of these materials are directly or indirectly developed from fossil fuel resources. Environmental regulations and sustainability concepts have promoted the use of natural compounds with unique structures and properties that can be biodegradable, biocompatible, and eco-friendly. In this context, nanocellulose (NC) utility in different sectors and industries is reported due to their unique properties including biocompatibility and antimicrobial characteristics. The bacterial nanocellulose (BNC)-based materials have been synthesized by bacterial cells and extracted from plant waste materials including pineapple plant waste biomass. These materials have been utilized in the form of nanofibers and nanocrystals. These materials are found to have excellent surface properties, low density, and good transparency, and are rich in hydroxyl groups for their modifications to other useful products. These materials are well utilized in different sectors including biomedical or health care centres, nanocomposite materials, supercapacitors, and polymer matrix production. This review explores different approaches for NC production from pineapple waste residues using biotechnological interventions, approaches for their modification, and wider applications in different sectors. Recent technological developments in NC production by enzymatic treatment are critically discussed. The utilization of pineapple waste-derived NC from a bioeconomic perspective is summarized in the paper. The chemical composition and properties of nanocellulose extracted from pineapple waste may have unique characteristics compared to other sources. Pineapple waste for nanocellulose production aligns with the principles of sustainability, waste reduction, and innovation, making it a promising and novel approach in the field of nanocellulose materials.

Graft onto approaches for nanocellulose-based advanced functional materials

The resurgence of cellulose as nano-dimensional 'nanocellulose' has unlocked a sustainable bioeconomy for the development of advanced functional biomaterials. Bestowed with multifunctional attributes, such as renewability and abundance of its source, biodegradability, biocompatibility, superior mechanical, optical, and rheological properties, tunable self-assembly and surface chemistry, nanocellulose presents exclusive opportunities for a wide range of novel applications. However, to alleviate its intrinsic hydrophilicity-related constraints surface functionalization is inevitably needed to foster various targeted applications. The abundant surface hydroxyl groups on nanocellulose offer opportunities for grafting small molecules or macromolecular entities using either a 'graft onto' or 'graft from' approach, resulting in materials with distinctive functionalities. Most of the reviews published to date extensively discussed 'graft from' modification approaches, however 'graft onto' approaches are not well discussed. Hence, this review aims to provide a comprehensive summary of 'graft onto' approaches. Furthermore, insight into some of the recently emerging applications of this grafted nanocellulose including advanced nanocomposite formulation, stimuli-responsive materials, bioimaging, sensing, biomedicine, packaging, and wastewater treatment has also been reviewed.

A post-sulfonated one-pot synthesized magnetic cellulose nanocomposite for Knoevenagel and Thorpe-Ziegler reactions

The development of biodegradable and active cellulosic-based heterogeneous catalysts for the synthesis of different organic compounds would be attractive in pharmaceutical and petrochemical-related industries. Herein, a post-sulfonated composite of one-pot synthesized magnetite (Fe3O4) and cellulose nanocrystals (CNCs) was used as an effective and easily separable heterogeneous catalyst for activating the Knoevenagel and Thorpe-Ziegler reactions. The composite was developed hydrothermally from microcrystalline cellulose (MCC), iron chlorides, urea, and hydrochloric acid at 180 °C for 20 h in a one-pot reaction. After collecting the magnetic CNCs (MCNCs), post-sulfonation was performed using chlorosulfonic acid (ClSO3H) in DMF at room temperature producing sulfonated MCNCs (SMCNCs). The results confirmed the presence of sulfonated Fe3O4 and CNCs with a hydrodynamic size of 391 nm (±25). The presence of cellulose was beneficial for preventing Fe3O4 oxidation or the formation of agglomerations without requiring the presence of capping agents, organic solvents, or an inert environment. The SMCNC catalyst was applied to activate the Knoevenagel condensation and the Thorpe-Ziegler reaction with determining the optimal reaction conditions. The presence of the SMCNC catalyst facilitated these transformations under green procedures, which enabled us to synthesize a new series of olefins and thienopyridines, and the yields of some isolated olefins and thienopyridines were up to 99% and 95%, respectively. Besides, the catalyst was stable for five cycles without a significant decrease in its reactivity, and the mechanistic routes of both reactions on the SMCNCs were postulated.

The influence of residual pectin composition and content on nanocellulose films from ramie fibers: Micro-nano structure and physical properties

In this study, cellulose nanofibril (CNF) films from ramie fibers were prepared with different pectin compositions and contents, and the influence of residual pectin on the overall performances of CNF films was evaluated. There was no significant effect of the residual pectin composition on the properties of obtained CNF films. However, when the content of residual pectin was increased from 0.45 % to 9.16 %, the surface area and water absorption of CNF films were increased from 0.2223 to 0.3300 m2/g, and from 93.51 % to 122.42 %, respectively. Pectin covers the CNF surface and act as a physical barrier between the cellulose fibrils; thus the nanocellulose films with high pectin content will have a loose and porous structure, resulting in a high surface area and a high water absorption. Besides, with the residual pectin content decreasing from 9.16 % to 0.45 %, the UVA light transmittance and tensile strength of CNF films were increased from 30.6 % to 59.9 %, and from 37.67 to 100.26 MPa, respectively. After removal of amorphous pectins in CNFs, the low pectin containing CNFs are able to pack more compactly to form a strong and thin film. This paper provides guidance for the preparation of CNF films with different performance requirements.

Nanocellulose-Based Hollow Fibers for Advanced Water and Moisture Management

Natural plant fibers such as cotton have favorable performance in water and moisture management; however, they suffer from inferior processing ability due to limited diameter and length, as well as natural defects. Although commercially available regenerated cellulose fibers such as lyocell fibers can have tunable structures, they rely on the complete dissolution of cellulose molecules, including the highly crystalline parts, leading to inferior mechanical properties. Through a specially designed coaxial wet-spinning process, we prepare a type of hollow fiber using only cellulose nanofibrils (CNFs) as building blocks. It mimics cotton fibers with a lumen structure but with a tunable diameter and a long length. Moreover, such hollow fibers have superior mechanical properties with a Young's modulus of 24.7 GPa and tensile strength of 341 MPa, surpassing lyocell fibers and most wet-spun CNF-based fibers. Importantly, they have 10 times higher wicking ability, wetting rate, drying rate, and maximum wetting ratio compared to lyocell fibers. Together with a superior long-term performance after 500 rounds of wetting-drying tests, such CNF-based hollow fibers are sustainable choices for advanced textile applications. And this study provides a greater understanding of nanoscale building blocks and their assembled macromaterials, which may help to reveal the magic hierarchical design of natural materials, in this case, plant fibers.

One-pot synthesis of magnetic cellulose nanocrystal and its post-functionalization for doxycycline adsorption

The composite of magnetite (Fe₃O₄) and cellulose nanocrystal (CNC) is considered a potential adsorbent for water treatment and environmental remediation. In the current study, a one-pot hydrothermal procedure was utilized for magnetic cellulose nanocrystal (MCNC) development from microcrystalline cellulose (MCC) in the presence of ferric chloride, ferrous chloride, urea, and hydrochloric acid. The x-ray photoelectron spectroscopy (XPS), x-ray diffraction (XRD), and Fourier-transform infrared spectroscopy analysis confirmed the presence of CNC and Fe₃O₄, while transmission electron microscopy (TEM) and dynamic light scattering (DLS) analysis verified their respective sizes (< 400 nm and ≤ 20 nm) in the generated composite. To have an efficient adsorption activity for doxycycline hyclate (DOX), the produced MCNC was post-treated using chloroacetic acid (CAA), chlorosulfonic acid (CSA), or iodobenzene (IB). The introduction of carboxylate, sulfonate, and phenyl groups in the post-treatment was confirmed by FTIR and XPS analysis. Such post treatments decreased the crystallinity index and thermal stability of the samples but improved their DOX adsorption capacity. The adsorption analysis at different pHs revealed the increase in the adsorption capacity by reducing the basicity of the medium due to decreasing electrostatic repulsions and inducing strong attractions.

Residual Chlorella-Based Cellulose Nanofibers and Their Quaternization Modification and Efficient Anionic Dye Adsorption

Dye is an anionic common pollutant in industrial wastewater and poses a great threat to the environment and human health. Owing to its advantageous adsorption capacity, nanocellulose is widely used for wastewater treatment. The cell walls of Chlorella mainly comprise cellulose instead of lignin. In this study, residual Chlorella-based cellulose nanofiber (CNF) and cationic cellulose nanofiber (CCNF) with surface quaternization were prepared through homogenization. Moreover, Congo red (CR) was used as a model dye to measure the adsorption capacity of CNF and CCNF. The adsorption capacity was almost saturated when CNF and CCNF contacted CR for 100 min, and the adsorption kinetics coincided with the pseudo-secondary kinetics model. The initial concentration of CR considerably affected its adsorption on CNF and CCNF. Below the initial concentration of 40 mg/g, the adsorption on CNF and CCNF considerably increased with the increase in the initial concentration of CR. Based on the sorption isotherms analysis of CNF and CCNF, the Langmuir model fitted best with the experimental data. Thus, CNF and CCNF surfaces were uniform, and monolayer adsorption occurred. The adsorption of CR on CNF and CCNF was greatly affected by the pH value, and the acidic medium favored the adsorption of CR (especially for CCNF). CCNF showed a more advantageous adsorption capacity, with a maximum value of 1657.89 mg/g, compared to that of CNF (190.0 mg/g). According to the findings of this study, residual Chlorella-based CCNF could be a very promising adsorbent candidate for removing anionic dyes from wastewater.

Sulfation of Birch Wood Microcrystalline Cellulose with Sulfamic Acid Using Ion-Exchange Resins as Catalysts

Cellulose sulfates are important biologically active substances with a wide range of useful properties. The development of new methods for the production of cellulose sulfates is an urgent task. In this work, we investigated ion-exchange resins as catalysts for the sulfation of cellulose with sulfamic acid. It has been shown that water-insoluble sulfated reaction products are formed in high yield in the presence of anion exchangers, while water-soluble products are formed in the presence of cation exchangers. The most effective catalyst is Amberlite IR 120. According to gel permeation chromatography, it was shown that the samples sulfated in the presence of the catalysts KU-2-8, Purolit s390 plus, and AN-31 SO₄^2- underwent the greatest degradation. The molecular weight destribution profiles of these samples are noticeably shifted to the left towards low-molecular-weight compounds with an increase in fractions in the regions Mw ~2.100 g/mol and ~3.500 g/mol, indicating the growth of microcrystalline cellulose depolymerization products. The introduction of a sulfate group into the cellulose molecule is confirmed using FTIR spectroscopy by the appearance of absorption bands at 1245-1252 cm^-1 and 800-809 cm^-1, which correspond to the vibrations of the sulfate group. According to X-ray diffraction data, amorphization of the crystalline structure of cellulose is observed during sulfation. Thermal analysis has shown that with an increase in the content of sulfate groups in cellulose derivatives, thermal stability decreases.

3D Printable Hybrid Gel Made of Polymer Surface-Modified Cellulose Nanofibrils Prepared by Surface-Initiated Controlled Radical Polymerization (SI-SET-LRP) and Upconversion Luminescent Nanoparticles

A cellulose nanofibril-based hybrid gel material was developed by grafting the polymerized stearyl acrylate (PSA) and upconversion nanoparticles (UCNPs) onto cellulose nanofibrils (CNFs) via Cu⁰-mediated radical polymerization (SET-LRP) to create a highly cross-linked CNF system. A two-step strategy was exploited to surface-exchange the ligand of the UCNPs from a hydrophobic ligand (oleic acid) to a hydrophilic small-molecule ligand (2-acrylamido-2-methyl-1-propanesulfonic acid, AMPS) and therefore be suitable for SET-LRP. The characteristics and properties of the hybrid material (UCNP-PSA-CNF) were monitored by Fourier transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), rheology, X-ray diffraction (XRD), and microscopic analysis. Those characterization techniques prove the efficient modification of the CNF, with the presence of 1.8% UCNPs. The luminescence measurement was carried out using a homebuilt confocal microscope with a 980 nm laser source. The nanostructure of UCNPs and their incorporated CNF species were measured by small-angle X-ray scattering (SAXS). In addition, this CNF-based hybrid gel has decisive rheological properties, such as good viscoelasticity (loss tangent was below 0.35 for the UCNP-PSA-CNF gel, while the PSA-CNF gel reached the highest value of 0.42), shear-thinning behavior, and shape retention, and was successfully applied to three-dimensional (3D) gel printing throughout various 3D print models.

Bio-inspired synthesis of amino acids modified sulfated cellulose nanofibrils into multivalent viral inhibitors via the Mannich reaction

Virus cross-infection via surfaces poses a serious threat to public health. Inspired by natural sulfated polysaccharides and antiviral peptides, we prepared multivalent virus blocking nanomaterials by introducing amino acids to sulfated cellulose nanofibrils (SCNFs) via the Mannich reaction. The antiviral activity of the resulting amino acid-modified sulfated nanocellulose was significantly improved. Specifically, 1 h treatment with arginine modified SCNFs at a concentration of 0.1 g/mL led to a complete inactivation of the phage-X174 (reduction by more than three orders of magnitude). Atomic force microscope showed that amino acid-modified sulfated nanofibrils can bind phage-X174 to form linear clusters, thus preventing the virus from infecting the host. When we coated wrapping paper and the inside of a face-mask with our amino acid-modified SCNFs, phage-X174 was completely deactivated on the coated surfaces, demonstrating the potential of our approach for use in the packaging and personal protective equipment industries. This work provides an environmentally friendly and cost-efficient approach to fabricating multivalent nanomaterials for antiviral applications.

Humidity-Responsive Guar Gum Fibers by Wet Spinning

In this study, guar gum fibers were obtained by wet spinning, in which epichlorohydrin (ECH) and calcium chloride (CaCl₂) were used as the cross-linking agent and metal complexing agent, respectively. The fibers' chemical structure, morphology, crystallinity, and thermal and mechanical properties were analyzed by Fourier infrared spectroscopy, scanning electron microscopy, and so forth. The results showed that ECH reacted with guar gum and formed ether bonds. Meanwhile, ECH can effectively increase the number of cross-linking points and improve the mechanical properties of the fibers. When the ECH content was 12% (w/w), the breaking strength could reach 2.4 cN/dtex. The conductivity of MC-GG fibers varied with the relative humidity and could reach 2.845 × 10^-2 S/cm at maximum. Meanwhile, the contact angle of MC-GG fibers was 33°, indicating that the fibers had good hydrophilicity and humidity response ability and had excellent potential in the field of smart fabrics.