Recent Advances in Tetra- (Ti, Sn, Zr, Hf) and Pentavalent (Nb, V, Ta) Metal-Substituted Molecular Sieve Catalysis

Selective oxidation of styrene over transition metal-doped mesoporous silica catalyst

An inverse-micelle sol-gel method was used to prepare Ti and Fe-doped mesoporous silica catalysts, and they were utilized for selective oxidation of styrene to benzaldehyde. The amorphous peak of silica was confirmed by XRD and there were no peaks related to Ti or Fe oxides. Results indicate that the metals were homogeneously distributed in the silica matrix, leading to higher surface area and pore volume. Introduction of Ti species into mesoporous silica improved the total catalyst acidity and catalytic data revealed that the oxidation activity of Ti-doped mesoporous silica (Ti-MS) catalyst achieved 93% styrene conversion and 91% benzaldehyde selectivity under optimized conditions. Formic acid, phenylacetaldehyde, acetophenone and epoxy-styrene are all minor products of this reaction. The acid strength and the use of appropriate solvents and oxidants are crucial to achieving high styrene conversion and benzaldehyde yield. The catalysts were reusable up to 4 cycles without loss of activity.

Synthesis of self-pillared pentasil zeolites without organic templates and seeds

Self-pillared pentasil (SPP) zeolites have received considerable interest due to their distinctive intergrowth structure, while the precise process and mechanism for the formation of SPP zeolites remain obscure. Herein, SPP zeolites (ZSM-5) have been successfully synthesized by pre-aging an Al-rich gel without employing any organic templates or seeds for the first time. The as-synthesized SPP zeolites possess a notably high external surface area while the micropores for Ar adsorption are partially blocked by excess Na+, which can be fully recovered by Mg2+ or H+ exchange. The crystallization process is monitored and the impacts of synthesis parameters are investigated. The results show that self-pillaring originates from the partial lattice distortion at the intersections of nanosheets, offering a new insight into the self-pillaring process. Typically, with decreasing SiO2/Al2O3 ratio, more crossovers could be observed in the crystals, hinting that self-pillaring predominately occurs at the (101) plane of twins in the ZSM-5 precursor due to Al-rich lattice distortion. Finally, in the catalytic cracking of n-heptane, H-SPP zeolites exhibit superior performance to commercial H-ZSM-5 zeolites due to their abundant Brønsted acid sites arising from a low framework SiO2/Al2O3 ratio of ∼21 and the short diffusion path originating from the house-of-cards structure.

Incorporation of enzyme-mimic species in porous materials for the construction of porous biomimetic catalysts

The unique catalytic properties of natural enzymes have inspired chemists to develop biomimetic catalyst platforms for the intention of retaining the unique functions and solving the application limitations of enzymes, such as high costs, instability and unrecyclable ability. Porous materials possess unique advantages for the construction of biomimetic catalysts, such as high surface areas, thermal stability, permanent porosity and tunability. These characteristics make them ideal porous matrices for the construction of biomimetic catalysts by immobilizing enzyme-mimic active sites inside porous materials. The developed porous biomimetic catalysts demonstrate high activity, selectivity and stability. In this feature article, we categorize and discuss the recently developed strategies for introducing enzyme-mimic active species inside porous materials, which are based on the type of employed porous materials, including metal-organic frameworks (MOFs), covalent organic frameworks (COFs), molecular sieves, porous metal silicate (PMS) materials and porous carbon materials. The advantages and limitations of these porous materials-based biomimetic catalysts are discussed, and the challenges and future directions in this field are also highlighted.

Construction of zirconium/hafnium-oxo clusters based on a new protection-calix[8]arene

Calix[8]arene has been used as a promising type of macrocyclic ligand for the construction of multinuclear metal-oxo clusters (MOCs), but not for zirconium/hafnium-oxo clusters (Zr/HfOCs). In this paper, we report the first series of ZrOCs (HfOCs) based on calix[8]arene: Zr4, Zr8, Hf4, and Hf8. Zr8/Hf8 has a rhombohedral conformation and can be regarded as a derivative of the octahedral Zr6 cluster. Remarkably, I2 adsorption experiments indicate that Zr4 (Zr8) adsorbs much faster than Hf4 (Hf8). Density functional theory (DFT) calculations show that metallic Zr atoms interact more strongly with I2 than metallic Hf atoms. The successful application of calix[8]arene for the synthesis of well-defined ZrOCs (HfOCs) shows a bright future for MOCs protected by macrocyclic ligands.

The Current Understanding of Mechanistic Pathways in Zeolite Crystallization

Zeolite catalysts and adsorbents have been an integral part of many commercial processes and are projected to play a significant role in emerging technologies to address the changing energy and environmental landscapes. The ability to rationally design zeolites with tailored properties relies on a fundamental understanding of crystallization pathways to strategically manipulate processes of nucleation and growth. The complexity of zeolite growth media engenders a diversity of crystallization mechanisms that can manifest at different synthesis stages. In this review, we discuss the current understanding of classical and nonclassical pathways associated with the formation of (alumino)silicate zeolites. We begin with a brief overview of zeolite history and seminal advancements, followed by a comprehensive discussion of different classes of zeolite precursors with respect to their methods of assembly and physicochemical properties. The following two sections provide detailed discussions of nucleation and growth pathways wherein we emphasize general trends and highlight specific observations for select zeolite framework types. We then close with conclusions and future outlook to summarize key hypotheses, current knowledge gaps, and potential opportunities to guide zeolite synthesis toward a more exact science.

Current State and Perspectives of Exfoliated Zeolites

Zeolites are highly efficient industrial catalysts and sorbents with microporous framework structures. Approximately 10% of the frameworks, but eventually all in the long run, have produced both 3D crystals and 2D layers. The latter can be intercalated and expanded like all 2D materials but proved difficult to exfoliate directly into suspensions of monolayers in solution as precursors for unique synthetic opportunities. Successful exfoliations have been reported recently and are overviewed in this perspective article. The discussion highlights 3 primary challenges in this field, namely finding suitable 2D zeolite preparations that exfoliate directly in high yield, proving uniform layer thickness in solution and identifying applications to exploit the unique synthetic capabilities and properties of exfoliated zeolite monolayers. Four zeolites have been confirmed to exfoliate directly into monolayers: 3 with known structures-MWW, MFI, and RWR and one unknown, bifer with a unit cell close to ferrierite. The exfoliation into monolayers is confirmed by the combination of 5-6 characterization techniques including AFM, in situ and in-plane XRD, and microscopies. The promising areas of development are oriented films and membranes, intimately mixed zeolite phases, and hierarchical nanoscale composites with other active species like nanoparticles and clusters that are unfeasible by solid state processes.

Double Four Ring Units-Containing Zeolites: Synthesis, Structural Modification and Catalytic Applications

In zeolite frameworks, double four-ring (d4r) configurations are among the most frequent composite building units. The composition variations in d4r units greatly influence the energy and structural modifiability of the zeolitic framework. The introduction of germanium, with a larger ionic radius than silicon or aluminum, not only reduces the energy constraints of d4r in the nucleation and crystal growth of zeolites, but also opens a new window for constructing novel crystalline structures, especially with large or extra-large pores and channels. Ge-enriched d4r units endow germanosilicates with structure diversity readily for post treatments. Promising catalytic materials have been gradually developed and increasingly studied by direct synthesis or post-synthetic isomorphous substitution for Ge. This review focuses on the recent progress in the synthesis, modification, and catalytic application of d4r-containing zeolites, including germanosilicates, aluminosilicates, and silicates.

Immobilization of isolated dimethyltin species on crystalline silicates through surface modification of layered octosilicate

Single metal atoms supported on silica are attractive catalysts, and precise control of the local environment around the metal species is essential. Crystalline silica is useful as an efficient support for the incorporation of well-defined metal sites. Dimethyltin species were regularly grafted onto the layer surfaces of layered octosilicate, a type of two-dimensional (2D) crystalline silica. Dimethyltin dichlorides react with the surface silanol (SiOH) groups of the silicate layers. The formation of Si-O-Sn bonds was confirmed by 29Si magic-angle spinning (MAS) NMR. X-ray absorption fine structure (XAFS) analysis showed the four-coordinated Sn species. These results suggested the presence of well-defined dipodal dimethyltin species on the layer surfaces. The degree of modification of the silanol groups with the dimethyltin groups increased with increasing amounts of dimethyltin dichloride; however, the maximum degree of modification was approximately 50%. This value was interpreted as an alternate modification of the octosilicate reaction sites with dimethyltin groups. These results demonstrate the potential for developing highly active single metal catalysts with a high density of regularly arranged active sites on high surface area supports.

Electron Transfer Reduction by Hydrogen Creates Porosity in Tantalate Crystals and Produce Multifunctionality

Contrary to partially substituted systems, WO3 molecular sieves that exclusively comprise a d0 transition metal ion and do not possess template ions in the cavity are a new class of materials for photocatalysis owing to their framework structure. Because WO3 thermodynamically lacks proton-reduction capability, exploring diverse synthetic approaches of other materials is desirable for facilitating utilization as H2 evolution and water splitting systems. Herein, we report an efficient approach for the protonation of Ag2Ta4O11 to afford H2Ta4O11 for application as a H2 molecular sieve. Hydrogen reduction of Ag2Ta4O11 at 300 °C and post-treatment using HNO3 afforded H2Ta4O11. Characterizations of H2Ta4O11, coupled with density functional theory (DFT) calculations, reveal that the intrinsic structure of Ag2Ta4O11 is maintained. Moreover, H+ is generated from H2 oxidation and forms OH, and the orientation of OH is parallel to that of the ab plane. Desorption and adsorption of H2 within H2Ta4O11 were achieved by heating H2Ta4O11 to above 90 °C. This is attributed to positive thermal expansion, as confirmed by high-temperature X-ray diffraction. H2Ta4O11 is an active heterogeneous photocatalyst for the half-reactions of water splitting. Moreover, deuteration experiments of H2Ta4O11 in D2O suggest its capability as a H2-D2 conversion catalyst. Furthermore, H2Ta4O11 functions as an active synthetic precursor for new tantalate materials, the direct synthesis of which is challenging.

Intergrowth Zeolites, Synthesis, Characterization, and Catalysis

Microporous zeolites that can act as heterogeneous catalysts have continued to attract a great deal of academic and industrial interest, but current progress in their synthesis and application is restricted to single-phase zeolites, severely underestimating the potential of intergrowth frameworks. Compared with single-phase zeolites, intergrowth zeolites possess unique properties, such as different diffusion pathways and molecular confinement, or special crystalline pore environments for binding metal active sites. This review first focuses on the structural features and synthetic details of all the intergrowth zeolites, especially providing some insightful discussion of several potential frameworks. Subsequently, characterization methods for intergrowth zeolites are introduced, and highlighting fundamental features of these crystals. Then, the applications of intergrowth zeolites in several of the most active areas of catalysis are presented, including selective catalytic reduction of NOx by ammonia (NH3-SCR), methanol to olefins (MTO), petrochemicals and refining, fine chemicals production, and biomass conversion on Beta, and the relationship between structure and catalytic activity was profiled from the perspective of intergrowth grain boundary structure. Finally, the synthesis, characterization, and catalysis of intergrowth zeolites are summarized in a comprehensive discussion, and a brief outlook on the current challenges and future directions of intergrowth zeolites is indicated.