In Situ Three-Dimensional Welded Nanofibrous Membranes for Robust Membrane Distillation of Concentrated Seawater

Constructing spherical-beads-on-string structure of electrospun membrane to achieve high vapor flux in membrane distillation

Hydrophobic membranes with a reentrant-like structure have shown high hydrophobicity and high anti-wetting properties in membrane distillation (MD). Here, PVDF spherical-beads-on-string (SBS) fibers were electrospun on nonwoven fabric and used in the MD process. Such a reentrant-like structure was featured with fine fibers, a low ratio of bead length to bead diameter, and high bead frequency. It was revealed that the SBS-structured membranes exhibited an exceptional capability for vapor flux, due to the formation of a network of more interconnected macropores than that of fibers and fusiform-beads-on-string structures, ensuring unimpeded vapor diffusion. In the desalination of formulated seawater (3.5 wt.% NaCl solution), a vapor flux of 61 ± 3 kg m-2 h-1 with a salt rejection of >99.98 % was achieved at a feed temperature of 60 °C. Furthermore, this SBS structured membrane showed satisfactory seawater desalination performance with a stable flux of 40 kg m-2 h-1 over a 27 h MD process. These findings suggest a viable approach for fabricating SBS-structured membranes that significantly enhance vapor flux in MD for desalination applications. Besides, the hydrophobic membranes with SBS structure can be prepared by single-step electrospinning, and it is facile to scale-up manufacture. This strategy holds promise for advancing the development of high-performance MD membranes tailored for efficient seawater desalination processes.

Exploiting the potential of a novel "in-situ latent heat recovery" in hollow-fiber vacuum membrane distillation process for simultaneously improved water production and energy efficiency

Thermal driven membrane distillation (MD) technology is a promising method for purifying & recovering various salty (especially high salty) or contaminated wastewaters with low-grade heat sources. However, the drawbacks of "high energy consumption" and "high cooling water consumption" pose special challenges for the future development of this technology. In this article, we report an innovative strategy called "in-situ heat transfer", which is based on the jacketed structure composed of hollow fiber membranes and capillary heat exchange tubes, to simplify the migration steps of condensation latent heat in MD heat recovery process. The results indicate that the novel heat recovery strategy exhibits higher growth rates both in the flux and gained output ratio (47.4 % and 173.1 %, respectively), and further reduces the system's dependence on cooling water. In sum, under the control of the "in-situ heat transfer" mechanism, the functional coupling of "vapor condensation (exothermic)" and "feed evaporation (endothermic)" in limited-domain space is an attractive alternative solution, because it eliminates the disadvantages of the imbalance between heat supply and demand in traditional heat recovery methods. Our research may facilitate the development of MD heat recovery modules for industrial applications, which will help to further achieve the goal of energy saving and emission reduction.

Quasi-critical condition to balance the scaling and membrane lifespan tradeoff in hypersaline water concentration

Mineral scaling is an inconvenient obstacle for membrane distillation in hypersaline wastewater concentration applications, compromising membrane lifespan to maintain high water recovery. Although various measures are devoted to alleviating mineral scaling, the uncertainty and complexity of scale characteristics make it difficult to accurately identify and effectively prevent. Herein, we systematically elucidate a practically applicable principle to balance the trade-off between mineral scaling and membrane lifespan. Through experimental demonstration and mechanism analysis, we find a consistent concentration phenomenon of hypersaline concentration in different situations. Based on the characteristics of the binding force between the primary scale crystal and the membrane, the quasi-critical concentration condition is sought to prevent the accumulation and intrusion of mineral scale. The quasi-critical condition achieves the maximum water flux on the premise of guaranteeing the membrane tolerance, and the membrane performance can be restored by undamaged physical cleaning. This report opens up an informative horizon for circumventing the inexplicable scaling explorations and develops a universal evaluation strategy to provide technical support for membrane desalination.

Enhanced Anti-Wetting Methods of Hydrophobic Membrane for Membrane Distillation

Increasing issues of hydrophobic membrane wetting occur in the membrane distillation (MD) process, stimulating the research on enhanced anti-wetting methods for membrane materials. In recent years, surface structural construction (i.e., constructing reentrant-like structures), surface chemical modification (i.e., coating organofluorides), and their combination have significantly improved the anti-wetting properties of the hydrophobic membranes. Besides, these methods change the MD performance (i.e., increased/decreased vapor flux and increased salt rejection). This review first introduces the characterization parameters of wettability and the fundamental principles of membrane surface wetting. Then it summarizes the enhanced anti-wetting methods, the related principles, and most importantly, the anti-wetting properties of the resultant membranes. Next, the MD performance of hydrophobic membranes prepared by different enhanced anti-wetting methods is discussed in desalinating different feeds. Finally, facile and reproducible strategies are aspired for the robust MD membrane in the future.

Pickering Emulsion-Templated Nanocomposite Membranes for Excellent Demulsification and Oil-Water Separation

A worldwide steady increase in oily wastewater, due to oil spillage and various industrial discharges, requires immediate efforts toward development of an effective strategy and materials to preserve the natural water bodies. Designing a superwettable fibrous membrane of robust structure and anti-fouling property for efficient separation of oil-water mixtures and emulsions is therefore highly demanding. The electrospun fibrous membrane, which possesses porosity and flexibility and properties including superwettability and tunable functionality, can be considered as apposite materials for this cause. In this approach, we combined two strategies, viz., Pickering emulsion and near gel resin (nGR) emulsion electrospinning together to produce a fibrous nanocomposite membrane for efficient oil-water separation and demulsification. nGR Pickering emulsions were stabilized using hydrophilic SiO₂ nanoparticles and successfully optimized for fabricating the crosslinked core sheath-structured fibrous membrane. The prepared membrane provided twofold functionality due to the core sheath structure of the fibers. The crosslinked polystyrene core offered high oil adsorption capacity, whereas SiO₂-functionalized crosslinked polyvinyl alcohol sheath provided a rough, superhydrophilic surface with underwater oleophobic behavior to the membrane. The optimized SiO₂-Pickering emulsion-templated nanocomposite membrane demonstrated excellent underwater anti-oil adhesion behavior (UWOCA ∼148°) with efficient oil-water separation capacity of more than 99% and separation flux up to 3346 ± 91 L m^-2 h^-1. The membrane was evaluated against various oil-water emulsions and found to have a superior separation efficiency. Moreover, excellent anti-oil adhesion property provided the intact membrane, where consistent separation performance was achieved up to 10 separation cycles without any loss. The membrane was used for separation of hot oil-water emulsions and showed no structural disintegration or loss in separation performance when exposed to elevated temperatures. The developed nanocomposite membranes could efficiently be used for separation and demulsification, and their applications can be explored in various other fields including selective sorption, catalysis, and storage in future.

Armor-Structured Interconnected-Porous Membranes for Corrosion-Resistant and Highly Permeable Waste Ammonium Resource Recycling

Ammonium recovery from wastewater by gas-permeable membranes is promising but suffers from the tradeoff between membrane stability and permeability under harsh operating conditions. Chemical-resistant membranes display modest permeability due to the poor solubility and processibility; chemically active membranes are easier to be endowed with better permeability however hinder by instability. To resolve such a problem, we cleverly design a novel membrane configuration via one-step solution-electrospinning, with the chemical-active component (low-strength fluorine polymer) as the inner skeleton to construct interconnected porous structures and the chemical-resistant component (high-strength fluorine polymer) as the outer armor to serve as a protective layer. Due to the significantly enhanced mass transfer coefficient, the interconnected-porous armor-structured membrane exhibited much higher permeability for NH₄⁺-N recovery, which was 1.4 and 5 times that of the traditional PTFE membrane and PP membrane, respectively. Through long-term intermittent and consecutive experiments, the reusability and durability of the armor-structured nanofibrous membrane were verified. When treating actual hoggery wastewater with complicated water quality, the armor-structured nanofibrous membrane also displayed robust stable performance with excellent antiwettability. The mechanisms of membrane formation, corrosion resistance, and mass transfer were discussed in detail.

Synergy of feed-side aeration and super slippery interface in membrane distillation for enhanced water flux and scaling mitigation

Membrane distillation (MD) is an acknowledged promising technology for desalinating hypersaline brine, and as such can be a suitable candidate to further concentrate the seawater discharged from reverse osmosis process. Mineral scaling represents a major constraint against the application of MD for further desalination of concentrated seawater, especially when considering CaSO₄ (gypsum) and NaCl. Up until now, it has been difficult to rely solely on membrane modification to mitigate CaSO₄ scaling. Permeate-side aeration can lessen CaSO₄ scaling, but does not permit to increase the water flux. Herein, we proposed the synergy of feed-side aeration and super slippery interface to perform concentrated seawater desalination via direct contact membrane distillation. The results of this study show that this synergistic effect could significantly increase the water flux, which was approximately 1.5 times higher in comparison to the membrane without aeration. Moreover, the synergistic effect effectively alleviates the complex scaling of concentrated seawater, achieving 90 wt% water recovery rate. Based on the observed results, we elucidated the mechanisms governing the enhanced water flux and scaling mitigation driven by the synergistic effect. In addition, we studied the optimal working condition for this system, unveiling that low-intensity large bubbles are more suitable as they lead to a better equilibrium between the economics and functionality of the process.

All-Polymer and Self-Roughened Superhydrophobic PVDF Fibrous Membranes for Stably Concentrating Seawater by Membrane Distillation

Novel specially wettable membranes have been attracting significant attention for durable membrane distillation (MD). However, constructing a superhydrophobic interface often has to undergo complex modification procedures including roughness construction and hydrophobic modification. Herein, all-polymer and self-roughened superhydrophobic poly(vinylidene fluoride) fibrous membranes (PVDF FMs) with robustly stable pores were successfully constructed via electrospinning of fluorinated polyhedral oligomeric silsesquioxanes/PVDF (F-POSS/PVDF) emulsion solution in combination with hot-pressing. The comparative experiment reveals that proper hot-pressing, including adequate temperature and pressure, can help improve membrane pore stability by welding the intersecting fibers and increase the membrane surface hydrophobicity by transferring the inner fluorine chains to the outer fiber surface, simultaneously advancing membrane scaling and fouling resistance. Nevertheless, excessive temperature or pressure will destroy the interconnected pores and surface wettability of the PVDF FM. Significantly, the hot-pressing-treated F-POSS/PVDF FM shows a high water recovery (∼90%) and robust stability after five rounds of the concentration process toward concentrating natural seawater as a target. Thus, the all-polymer and self-roughened superhydrophobic PVDF FMs constructed via electrospinning combined with the thermal treatment have potential applications in concentrating hypersaline brines, which make up for the other membrane technology, including reverse osmosis and nanofiltration technologies that failed to concentrate hypersaline solutions.