Separate Reclamation of Oil and Surfactant from Oil-in-Water Emulsion with a CO2-Responsive Material

Effective separation of water-in-oil emulsions using an under-medium superlyophilic membrane with hierarchical pores

Separating water-in-oil emulsions is important in terms of environmental protection and resource recovery. To address the challenges posed by the water-oil interface, superwetting materials have been designed to accomplish separation through filtration and adsorption. Superhydrophobic membranes prevent the permeation of water droplets owing to extreme repellence and their size-sieving abilities. However, their use in remediating water-contaminated oil is limited by high oil viscosities. Meanwhile, in-air superhydrophilic sorbents are rarely employed for the separation of water-in-oil emulsions due to the thermodynamic and kinetic limitations of water adsorption in oil. Herein, the integration of an under-medium superlyophilic membrane with the hierarchical porous structure of wood is presented for filtration-driven selective adsorption of water from surfactant-stabilized (10 g/L) water-in-oil emulsions. Compared to filtration through a natural wood membrane or direct adsorption using an under-oil superhydrophilic wood membrane, the under-medium superlyophilic wood membrane demonstrated high separation efficiencies of > 99.95% even when applied to the regeneration of high-viscosity lubricating (6.3 mPa s) and edible (50.5 mPa s) oils, exhibiting viscosity-dependent fluxes and excellent stability. Moreover, the cost of purifying 200 mL of lubricating oil using the modified wood membrane was much lower than the oil's market price and required a low energy consumption of ca. 1.72 kWh. ENVIRONMENTAL IMPLICATION: The ever-growing use of petroleum and industrial/domestic oil products has led to excessive (estimated at a million tons per year) output of waste oils. Because direct discharge of waste oils into the environment causes serious pollution problems, separating water-in-oil emulsions is important in terms of environmental protection and resource recovery. Here filtration-driven water adsorption has been demonstrated to be a feasible method for the remediation of water-contaminated waste oils, even those that are highly viscous.

Versatile CO2-responsive Sponges Decorated with ZIF-8 for Bidirectional Separation of Oil/Water and Controllable Removal of Dyes

The complex wastewater containing water-soluble dyes and water-insoluble oils has given rise to significant environmental concerns that demand urgent remediation. Herein, a novel "smart" multifunctional sponge (ZIF-8@PMS) stepwise decorated with ZIF-8 nanoparticles and CO2-responsive copolymer (poly(2-(diethylamino) ethyl methacrylate-co-3-(trimethoxysilyl)propyl acrylate-co-stearyl methacrylate) was successfully prepared for CO2 controllable oil/water separation and dyes removal. The results revealed that the sponge coated with CO2-responsive copolymer for three cycles (ZIF-8@PMS-3) exhibited optimal comprehensive properties. The ZIF-8@PMS-3 had excellent compressive-resilient characteristics and chemical stability. As expected, it displayed tunable wettability and charged state under the regulation of CO2. Based on these features, ZIF-8@PMS-3 presented highly efficient removal of oil and dyes, even for the dye-containing oil/water emulsions, via a synergistic combination of adsorption and separation methods. The adsorption capacity for oil and various organic solvents ranged from 21.3 to 50 g g-1. The maximum adsorption capacities toward anionic dyes: methyl orange with 1205.89 mg g-1 and methyl blue with 880.00 mg g-1 in the presence of CO2 through electrostatic interaction. In the absence of CO2, it achieved maximum adsorption capacities for cationic dyes, including malachite green with 1246.15 mg g-1 and rhodamine B with 203 mg g-1, primarily driven by π-π interactions. According to distinct adsorption mechanisms, ZIF-8@PMS-3 could selectively adsorb either anionic or cationic dyes by exploiting CO2 as a trigger. Furthermore, the separation efficiencies for both types of oil/water emulsions surpassed 99.9%, with respective fluxes of 1566.99 L m-2 h-1 (water-in-oil emulsion) and 310.37 L m-2 h-1 (oil-in-water emulsion). Additionally, the as-prepared sponges exhibited remarkable antibacterial properties and exceptional recyclability. Therefore, the ZIF-8@PMS-3 holds substantial promise for potential applications in practical industrial wastewater treatment.

Scalable and switchable CO2-responsive membranes with high wettability for separation of various oil/water systems

Smart membranes with responsive wettability show promise for controllably separating oil/water mixtures, including immiscible oil-water mixtures and surfactant-stabilized oil/water emulsions. However, the membranes are challenged by unsatisfactory external stimuli, inadequate wettability responsiveness, difficulty in scalability and poor self-cleaning performance. Here, we develop a capillary force-driven confinement self-assembling strategy to construct a scalable and stable CO₂-responsive membrane for the smart separation of various oil/water systems. In this process, the CO₂-responsive copolymer can homogeneously adhere to the membrane surface by manipulating the capillary force, generating a membrane with a large area up to 3600 cm² and excellent switching wettability between high hydrophobicity/underwater superoleophilicity and superhydrophilicity/underwater superoleophobicity under CO₂/N₂ stimulation. The membrane can be applied to various oil/water systems, including immiscible mixtures, surfactant-stabilized emulsions, multiphase emulsions and pollutant-containing emulsions, demonstrating high separation efficiency (>99.9%), recyclability, and self-cleaning performance. Due to robust separation properties coupled with the excellent scalability, the membrane shows great implications for smart liquid separation.