Lithium Concentration from Salt-Lake Brine by Donnan-Enhanced Nanofiltration

Enhanced Lithium Extraction from Brines: Prelithiation Effect of FePO4 with Size and Morphology Control

Extracting lithium resources from seawater and brine can promote the development of the new energy materials industry. The electrochemical method is green and efficient. Iron phosphate (FePO4) crystal, with its 1D ion channel, holds significant potential as a primary lithium extraction electrode material. Li+ encounters a substantial concentration disadvantage in brines, and the co-intercalation of Na+ diminishes Li+ selectivity. To address this issue, this work enhances the energy barrier for Na+ insertion through prelithiation strategies applied to the 1D channels of FePO4 crystal, thereby improving Li+ selectivity, and further investigating the prelithiation effect with particle size and morphology control. The results indicate that the Li(4C-40%)FePO4// Activated carbon(AC) system enhances selectivity of lithium. The Li(4C-40%)FePO4 with size diameter of 2500 nm demonstrates an energy consumption of 0.79 Wh mol-1 and a purity of 97.94% for lithium extraction at a unit lithium extraction of 5.93 mmol g-1 in simulated brine. Li(4C-40%)FePO4-nanoplates demonstrate the most optimal lithium extraction performance among the three morphologies due to their lamellar structure's short ion diffusion path in the [010] channel, favoring Li+ diffusion. The diffusion energy barriers of Li+ and Na+ are calculated using Density Functional Theory (DFT) before and after prelithiation, showing good agreement with experimental results.

Toward a Circular Lithium Economy with Electrodialysis: Upcycling Spent Battery Leachates with Selective and Bipolar Ion-Exchange Membranes

Recycling spent lithium-ion batteries offers a sustainable solution to reduce ecological degradation from mining and mitigate raw material shortages and price volatility. This study investigates using electrodialysis with selective and bipolar ion-exchange membranes to establish a circular economy for lithium-ion batteries. An experimental data set of over 1700 ion concentration measurements across five current densities, two solution compositions, and three pH levels supports the techno-economic analysis. Selective electrodialysis (SED) isolates lithium ions from battery leachates, yielding a 99% Li-pure retentate with 68.8% lithium retention, achieving relative ionic fluxes up to 2.41 for Li+ over transition metal cations and a selectivity of 5.64 over monovalent cations. Bipolar membrane electrodialysis (BMED) converts LiCl into high-purity LiOH and HCl, essential for battery remanufacturing and reducing acid consumption via acid recycling. High current densities reduce ion leakage, achieving lithium leakage as low as 0.03%, though hydronium and hydroxide leakage in BMED remains high at 11-20%. Our analysis projects LiOH production costs between USD 1.1 and 3.6 per kilogram, significantly lower than current prices. Optimal SED and BMED conditions are identified, emphasizing the need to control proton transport in BMED and improve cobalt-lithium separation in SED to enhance cost efficiency.

Supramolecular-coordinated nanofiltration membranes with quaternary-ammonium Cyclen for efficient lithium extraction from high magnesium/lithium ratio brine

Ion-selective membranes (ISM) with sub-nanosized pore channels hold significant potential for applications in saline wastewater treatment and resource recovery. Herein, novel synergistic ion channels featuring bi-periodic structures were constructed through the coordination of functional Cyclen (quaternary_1,4,7,10-tetraazacyclododecane, Q_Cyclen) and Cu2+-m-Phenylenediamine (Cu2+-MPD) to develop supramolecular membranes for lithium extraction. The exterior quaternary ammonium-rich sites exhibit a significant Donnan exclusion effect, resulting in tremendous mono/divalent (Li+/Mg2+) ion selectivity; while the interior regular-confined channels of Cyclen yield a fast vehicular pathway, facilitating water molecules and Li+ ion-selective transport. The optimized membrane exhibited an increased water permeance of 19.2 L·m-2·h-1·bar-1 and simultaneously promoted Li+/Mg2+ selectivity (achieving a selectivity of 18.5 under a Mg2+/Li+ mass ratio of 30), surpassing the trade-off limit of conventional nanofiltration membranes. Due to the acquired excellent Li+/Mg2+ selectivity, lithium extraction from simulated salt-lake brines was successfully achieved through a two-stage nanofiltration process, reducing the Mg2+/Li+ mass ratio from 40 to 1.1. This work validates the applicability of macrocyclic with intrinsic sub-nanosized channels and desired multifunctionality for developing high-performance ISM for efficient lithium separation and beyond.

The Hidden Role of the Dielectric Effect in Nanofiltration: A Novel Perspective to Unravel New Ion Separation Mechanisms

Nanofiltration (NF) membranes play a critical role in separation processes, necessitating an in-depth understanding of their selective mechanisms. Existing NF models predominantly include steric and Donnan mechanisms as primary mechanisms. However, these models often fail in elucidating the NF selectivity between ions of similar dimensions and the same valence. To address this gap, an innovative methodology was proposed to unravel new selective mechanisms by quantifying the nominal dielectric effect isolated from steric and Donnan exclusion through fitted pore dielectric constants by regression analysis. We demonstrated that the nominal dielectric effect encompassed unidentified selective mechanisms of significant relevance by establishing the correlation between the fitted pore dielectric constants and these hindrance factors. Our findings revealed that dehydration-induced ion-membrane interaction, rather than ion dehydration, played a pivotal role in ion partitioning within NF membranes. This interaction was closely linked to the nondeformable fraction of hydrated ions. Further delineation of the dielectric effect showed that favorable interactions between ions and membrane functional groups contributed to entropy-driven selectivity, which is a key factor in explaining ion selectivity differences between ions sharing the same size and valence. This study deepens our understanding of NF selectivity and sheds light on the design of highly selective membranes for water and wastewater treatment.

Critical Mineral Separations: Opportunities for Membrane Materials and Processes to Advance Sustainable Economies and Secure Supplies

Sustainable energy solutions and electrification are driving increased demand for critical minerals. Unfortunately, current mineral processing techniques are resource intensive, use large quantities of hazardous chemicals, and occur at centralized facilities to realize economies of scale. These aspects of existing technologies are at odds with the sustainability goals driving increased demand for critical minerals. Here, we argue that the small footprint and modular nature of membrane technologies position them well to address declining concentrations in ores and brines, the variable feed concentrations encountered in recycling, and the environmental issues associated with current separation processes; thus, membrane technologies provide new sustainable pathways to strengthening resilient critical mineral supply chains. The success of creating circular economies hinges on overcoming diverse barriers across the molecular to infrastructure scales. As such, solving these challenges requires the convergence of research across disciplines rather than isolated innovations.

Congener-welded crystalline carbon nitride membrane for robust and highly selective Li/Mg separation

Extracting lithium from salt-lake brines critically relies on the separation of Li+ and Mg2+, which could combat the lithium shortage. However, designing robust sieving membrane with high Li+/Mg2+ selectivity in the long-time operation has remained highly challenging. Here, we demonstrate a bioinspired congener-welded crystalline carbon nitride membrane that can accomplish efficient and stable monovalent ion sieving over divalent Mg ion. The crystalline carbon nitrides have uniform and narrow pore size to reject the large hydrated Mg2+ and rich ligating sites to facilitate an almost barrierless Li+ transport as suggested by ab initio simulations. These crystals were then welded by vapor-deposited congeners, i.e., amorphous polymer carbon nitride, which have similar composition and chemistry with the crystals, forming intimate and compatible crystal/polymer interface. As a result, our membrane can sieve out highly dilute Li+ (0.002 M) from concentrated Mg2+ (1.0 M) with a high selectivity of 1708, and can be continuously operated for 10 days.

Enhanced Mono/Divalent Ion Separation via Charged Interlayer Channels in Montmorillonite-Based Membranes

Efficient mono- and divalent ion separation is pivotal for environmental conservation and energy utilization. Two-dimensional (2D) materials featuring interlayer nanochannels exhibit unique water and ion transport properties, rendering them highly suitable for water treatment membranes. In this work, we incorporated polydopamine/polyethylenimine (PDA/PEI) copolymers into 2D montmorillonite (MMT) nanosheet interlayer channels through electrostatic interactions and bioinspired bonding. A modified laminar structure was formed on the substrate surface via a straightforward vacuum filtration. The electrodialysis experiments reveal that these membranes could achieve monovalent permselectivity of 11.06 and Na+ flux of 2.09 × 10-8 mol cm-2 s-1. The enhanced permselectivity results from the synergistic effect of electrostatic and steric hindrance effect. In addition, the interaction between the PDA/PEI copolymer and the MMT nanosheet ensures the long-term operational stability of the membranes. Theoretical simulations reveal that Na+ has a lower migration energy barrier and higher migration rate for the modified MMT-based membrane compared to Mg2+. This work presents a novel approach for the development of monovalent permselective membranes.

Solar-driven membrane separation for direct lithium extraction from artificial salt-lake brine

The demand for lithium extraction from salt-lake brines is increasing to address the lithium supply shortage. Nanofiltration separation technology with high Mg2+/Li+ separation efficiency has shown great potential for lithium extraction. However, it usually requires diluting the brine with a large quantity of freshwater and only yields Li+-enriched solution. Inspired by the process of selective ion uptake and salt secretion in mangroves, we report here the direct extraction of lithium from salt-lake brines by utilizing the synergistic effect of ion separation membrane and solar-driven evaporator. The ion separation membrane-based solar evaporator is a multilayer structure consisting of an upper photothermal layer to evaporate water, a hydrophilic porous membrane in the middle to generate capillary pressure as the driving force for water transport, and an ultrathin ion separation membrane at the bottom to allow Li+ to pass through and block other multivalent ions. This process exhibits excellent lithium extraction capability. When treating artificial salt-lake brine with salt concentration as high as 348.4 g L-1, the Mg2+/Li+ ratio is reduced by 66 times (from 19.8 to 0.3). This research combines ion separation with solar-driven evaporation to directly obtain LiCl powder, providing an efficient and sustainable approach for lithium extraction.

Sustainable Lithium Recovery from Hypersaline Salt-Lakes by Selective Electrodialysis: Transport and Thermodynamics

Evaporative technology for lithium mining from salt-lakes exacerbates freshwater scarcity and wetland destruction, and suffers from protracted production cycles. Electrodialysis (ED) offers an environmentally benign alternative for continuous lithium extraction and is amenable to renewable energy usage. Salt-lake brines, however, are hypersaline multicomponent mixtures, and the impact of the complex brine-membrane interactions remains poorly understood. Here, we quantify the influence of the solution composition, salinity, and acidity on the counterion selectivity and thermodynamic efficiency of electrodialysis, leveraging 1250 original measurements with salt-lake brines that span four feed salinities, three pH levels, and five current densities. Our experiments reveal that commonly used binary cation solutions, which neglect Na+ and K+ transport, may overestimate the Li+/Mg2+ selectivity by 250% and underpredict the specific energy consumption (SEC) by a factor of 54.8. As a result of the hypersaline conditions, exposure to salt-lake brine weakens the efficacy of Donnan exclusion, amplifying Mg2+ leakage. Higher current densities enhance the Donnan potential across the solution-membrane interface and ameliorate the selectivity degradation with hypersaline brines. However, a steep trade-off between counterion selectivity and thermodynamic efficiency governs ED's performance: a 6.25 times enhancement in Li+/Mg2+ selectivity is accompanied by a 71.6% increase in the SEC. Lastly, our analysis suggests that an industrial-scale ED module can meet existing salt-lake production capacities, while being powered by a photovoltaic farm that utilizes <1% of the salt-flat area.

Multipass Nanofiltration for Lithium Separation with High Selectivity and Recovery

Nanofiltration (NF) is a promising and sustainable process to extract Li+ from brine lakes with high Mg2+/Li+ mass ratios. However, a trade-off between Li/Mg selectivity and Li recovery exists at the process scale, and the Li/Mg selectivity of commercially and lab-made NF membranes in a single-pass NF process is insufficient to achieve the industrially required Li purity. To overcome this challenge, we propose a multipass NF process with brine recirculation to achieve high selectivity without sacrificing Li recovery. We experimentally demonstrate that Li/Mg selectivity of a three-pass NF process with a commercial NF membrane can exceed 1000, despite the compromised Li recovery as a result of co-existing cations. Our theoretical analysis further predicts that a four-pass NF process with brine recirculation can simultaneously achieve an ultrahigh Li/Mg selectivity of over 4500 and a Li recovery of over 95%. This proposed process could potentially facilitate efficient NF-based solute-solute separations of all kinds and contribute to the development of novel membrane-based separation technologies.

Quantifying uncertainty in nanofiltration transport models for enhanced metals recovery

To decarbonize our global energy system, sustainably harvesting metals from diverse sourcewaters is essential. Membrane-based processes have recently shown great promise in meeting these needs by achieving high metal ion selectivities with relatively low water and energy use. An example is nanofiltration, which harnesses steric, dielectric, and Donnan exclusion mechanisms to perform size- and charge-based fractionation of metal ions. To further optimize nanofiltration systems, multicomponent models are needed; however, conventional methods necessitate large amounts of data for model calibration, introduce substantial uncertainty into the characterization process, and often yield poor results when extrapolated. In this work, we develop a new computational architecture to alleviate these concerns. Specifically, we develop a framework that: (1) reduces the data requirement for model calibration to only charged species measurements; (2) eliminates uncertainty propagation problems present in conventional characterization processes; (3) enables exploration of pH optimization for enhancing metal ion selectivities; and (4) enables uncertainty quantification to assess the sensitivity of partition coefficients and ion driving forces to learned pore size distributions. Our framework captures eight independent datasets comprising over 500 measurements to within ±15%. Our studies also suggest that the expectation-maximization algorithm can effectively learn pore size distributions and that optimizing pH can improve metal ion selectivities by a factor of 3-10×. Our findings also reveal that image charges appear to play a less pronounced role in dielectric exclusion under the studied conditions and that ion driving forces are more sensitive to pore size distributions than partition coefficients.