SOx Tolerant Pt/TiO2 Catalysts for CO Oxidation and the Effect of TiO2 Supports on Catalytic Activity

Spatial confinement: An effective strategy to improve H2O and SO2 resistance of the expandable graphite-modified TiO2-supported Pt nanocatalysts for CO oxidation

The expandable graphite (EG) modified TiO2 nanocomposites were prepared by the high shear method using the TiO2 nanoparticles (NPs) and EG as precursors, in which the amount of EG doped in TiO2 was 10 wt.%. Followed by the impregnation method, adjusting the pH of the solution to 10, and using the electrostatic adsorption to achieve spatial confinement, the Pt elements were mainly distributed on the exposed TiO2, thus generating the Pt/10EG-TiO2-10 catalyst. The best CO oxidation activity with the excellent resistance to H2O and SO2 was obtained over the Pt/10EG-TiO2-10 catalyst: CO conversion after 36 hr of the reaction was ca. 85% under the harsh condition of 10 vol.% H2O and 100 ppm SO2 at a high gaseous hourly space velocity (GHSV) of 400,000 hr-1. Physicochemical properties of the catalysts were characterized by various techniques. The results showed that the electrostatic adsorption, which riveted the Pt elements mainly on the exposed TiO2 of the support surface, reduced the dispersion of Pt NPs on EG and achieved the effective dispersion of Pt NPs, hence significantly improving CO oxidation activity over the Pt/10EG-TiO2-10 catalyst. The 10 wt.% EG doped in TiO2 caused the TiO2 support to form a more hydrophobic surface, which reduced the adsorption of H2O and SO2 on the catalyst, greatly inhibited deposition of the TiOSO4 and formation of the PtSO4 species as well as suppressed the oxidation of SO2, thus resulting in an improvement in the resistance to H2O and SO2 of the Pt/10EG-TiO2-10 catalyst.

Highly efficient Rh-doped MnO2 nanocatalysts for complete elimination of CO at room temperature

Obliteration of carbon monoxide is significant due to its hazardous effect on human health and potential application in different fields. Catalytic CO oxidation at lower temperature is the most convenient method to diminish the toxicity of CO. The low-cost catalysts which are exhibiting higher activity at lower temperature with good stability are in demand. The nanosized Rh-doped MnO2 catalysts have been prepared by dextrose-assisted co-precipitation method. Catalytic CO oxidation reaction was carried out over these prepared nanocatalysts under environmentally suitable conditions. XRD confirms the phase formation of prepared catalysts. These samples exhibit rod-like morphology with thickness of rods of less than 10 nm which is substantiated from electron microscopy images. XPS data reveals the oxidation state of Mn (+ 4) and Rh (+ 3). These catalysts are highly active for CO oxidation reaction at lower temperature, and one showed complete CO conversion at room temperature. The time-on-stream studies revealed that these catalysts are highly stable for CO oxidation for several hours. These catalysts are decidedly stable in moist condition and also showed higher activity in the presence of moisture, indicating participation of moisture in the oxidation reaction at above room temperatures.

Strong metal support interaction (SMSI) and MoO3 synergistic effect of Pt-based catalysts on the promotion of CO activity and sulfur resistance

In industrial applications, Pt-based catalysts for CO oxidation have the dual challenges of CO self-poisoning and SO2 toxicity. This study used synthetic Keggin-type H3PMo12O40 (PMA) as the site of Pt, and the Pt-MoO3 produced by decomposition of PMA was anchored to TiO2 to construct the dual-interface structure of Pt-MoO3 and Pt-TiO2, abbreviated as Pt-P&M/TiO2. Pt-0.125P&M/TiO2 with a molar ratio of Pt to PMA of 8:1 showed both good CO oxidation activity and SO2 tolerance. In the CO activity test, the CO complete conversion temperature T100 of Pt-0.125P&M/TiO2 was 113 ℃ (compared with 135 ℃ for Pt/TiO2). In the SO2 resistance test, the conversion efficiency of Pt-0.125P&M/TiO2 at 170 ℃ remained at 60% after 72 h, while that of Pt/TiO2 was only 13%. H2-TPR and XPS tests revealed that lattice oxygen provided by TiO2 and hydroxyl produced by MoO3 increased the CO reaction rate on Pt. According to the DFT theoretical calculation, the electronegative MoO3 attracted the d-orbital electrons of Pt, which reduced the adsorption energy of CO and SO2 from - 4.15 eV and - 2.54 eV to - 3.56 eV and - 1.52 eV, respectively, and further weakened the influence of strong CO adsorption and SO2 poisoning on the catalyst. This work explored the relationship between catalyst structure and catalyst performance and provided a feasible technical idea for the design of high-performance CO catalysts in industrial applications.

Enhancing oxidation reaction over Pt-MnO2 catalyst by activation of surface oxygen

Formaldehyde (HCHO) and carbon monoxide (CO) are both common air pollutants and hazardous to human body. It is imperative to develop the catalyst that is able to efficiently remove these pollutants. In this work, we activated Pt-MnO2 under different conditions for highly active oxidation of HCHO and CO, and the catalyst activated under CO displayed superior performance. A suite of complementary characterizations revealed that the catalyst activated with CO created the highly dispersed Pt nanoparticles to maintain a more positively charged state of Pt, which appropriately weakens the Mn-O bonding strength in the adjacent region of Pt for efficient supply of active oxygen during the reaction. Compared with other catalysts activated under different conditions, the CO-activated Pt-MnO2 displays much higher activity for oxidation of HCHO and CO. This research contributes to elucidating the mechanism for regulating the oxidation activity of Pt-based catalyst.

Boosting CO Catalytic Oxidation Performance via Highly Dispersed Copper Atomic Clusters: Regulated Electron Interaction and Reaction Pathways

Copper-loaded ceria (Cu/CeO₂) catalysts have become promising for the catalytic oxidation of industrial CO emissions. Since their superior redox property mainly arises from the synergistic effect between Cu and the CeO₂ support, the dispersion state of Cu species may dominate the catalytic performance of Cu/CeO₂ catalysts: the extremely high or low dispersity is disadvantageous for the catalytic performance. The nanoparticle catalysts usually present few contact sites, while the single-atom catalysts tend to be passivated due to their relatively single valence state. To achieve a suitable dispersion state, we synthesized a superior Cu/CeO₂ catalyst with Cu atomic clusters, realizing high atomic exposure and unit atomic activity simultaneously via favorable electron interaction and an anchoring effect. The catalyst reaches a 90% CO conversion at 130 °C, comparable to noble-metal catalysts. According to combined in situ spectroscopy and density functional theory calculations, the superior CO oxidation performance of the Cu atomic cluster catalyst results from the joint efforts of effective adsorption of CO at the electrophilic sites, the CO spillover phenomenon, and the efficient bicarbonate pathway triggered by hydroxyl. By providing a superior atomic cluster catalyst and uncovering the catalytic oxidation mechanism of Cu-Ce dual-active sites, our work may enlighten future research on industrial gaseous pollutant removal.

New insights into the influence mechanism of H2O and SO2 on Pt-W/Ti catalysts for CO oxidation

A series of anatase TiO2 loaded with 0.1 wt.% Pt and n% WO3 (0.1Pt-nW/Ti-A, n=0, 1, 2, 5, 10) were prepared using the step-impregnation method. Among the catalysts, 0.1Pt-5W/Ti-A showed...

Catalytic oxidation of CO on noble metal-based catalysts

Carbon monoxide (CO) catalytic oxidation has gained increasing interest in recent years due to its application prospects. The noble metal catalysts commonly exhibit outstanding CO catalytic oxidation activity. Therefore, this article reviewed the recent research on the application of noble metal catalysts in the catalytic oxidation of CO. The effects of catalyst support, dopant, and physicochemical properties on the catalytic activity for CO oxidation are summarized. The influence of the presence of water vapor and sulfur dioxide in the reaction atmosphere on the catalytic activity in CO oxidation is emphatically discussed. Moreover, this paper discussed several reaction mechanisms of CO catalytic oxidation on noble metal catalysts. Finally, the challenges of removing CO by catalytic oxidation in practical industrial flue gas are proposed.

Interfacial structure-governed SO2 resistance of Cu/TiO2 catalysts in the catalytic oxidation of CO

Different types of Cu–Ti interfacial structures determine different tolerance abilities of catalysts towards SO₂ poisoning during CO oxidation at 250 °C.

Pore Size Expansion Accelerates Ammonium Bisulfate Decomposition for Improved Sulfur Resistance in Low-Temperature NH3-SCR

Sulfur poisoning has long been recognized as a bottleneck for the development of long-lived NH₃-selective catalytic reduction (SCR) catalysts. Ammonium bisulfate (ABS) deposition on active sites is the major cause of sulfur poisoning at low temperatures, and activating ABS decomposition is regarded as the ultimate way to alleviate sulfur poisoning. In the present study, we reported an interesting finding that ABS decomposition can be simply tailored via adjusting the pore size of the material it deposited. We initiated this study from the preparation of mesoporous silica SBA-15 with uniform one-dimensional pore structure but different pore sizes, followed by ABS loading to investigate the effect. The results showed that ABS decomposition proceeded more easily on SBA-15 with larger pores, and the decomposition temperature declined as large as 40 °C with increasing pore size of SBA-15 from 4.8 to 11.8 nm. To further ascertain the real effect in NH₃-SCR reaction, the Fe₂O₃/SBA-15 probe catalyst was prepared. It was found that the catalyst with larger mesopores exhibited much improved sulfur resistance, and quantitative analysis results obtained from Fourier transform infrared and ion chromatograph further proved that the deposited sulfates were greatly alleviated. The result of the present study demonstrates for the first time the vital role of pore size engineering in ABS decomposition and may open up new opportunities for designing NH₃-SCR catalysts with excellent sulfur resistance.

Engineering surface defects and metal–support interactions on Pt/TiO2(B) nanobelts to boost the catalytic oxidation of CO

The thermally reduced Pt/TiO₂(B) catalysts show high catalytic activity and good water resistance for the catalytic oxidation of CO.

Catalytic SO3 Decomposition Activity and Stability of Pt Supported on Anatase TiO2 for Solar Thermochemical Water-Splitting Cycles

Pt-loaded anatase TiO₂ (Pt/TiO₂-A) was found to be a highly active and stable catalyst for SO₃ decomposition at moderate temperatures (∼600 °C), which will prove to be the key for solar thermochemical water-splitting processes used to produce H₂. The catalytic activity of Pt/TiO₂-A was found to be markedly superior to that of a Pt catalyst supported on rutile TiO₂ (Pt/TiO₂-R), which has been extensively studied at a higher reaction temperature range (≥800 °C); this superior activity was found despite the two being tested with similar surface areas and metal dispersions after the catalytic reactions. The higher activity of Pt on anatase is in accordance with the abundance of metallic Pt (Pt⁰) found for this catalyst, which favors the dissociative adsorption of SO₃ and the fast removal of the products (SO₂ and O₂) from the surface. Conversely, Pt was easily oxidized to the much less active PtO₂ (Pt⁴⁺), with the strong interactions between the oxide and rutile TiO₂ forming a fully coherent interface that limited the active sites. A long-term stability test of Pt/TiO₂-A conducted for 1000 h at 600 °C demonstrated that there was no indication of noticeable deactivation (activity loss ≤ 4%) over the time period; this was because the phase transformation from anatase to rutile was completely prevented. The small amount of deactivation that occurred was due to the sintering of Pt and TiO₂ and the loss of Pt under the harsh reaction atmosphere.