Smart Structures—Additive Manufacturing of Stimuli-Responsive Hydrogels for Adaptive Packings

Fabrication of Thermo-Responsive Controllable Shape-Changing Hydrogel

Temperature response double network (DN) hydrogels comprising a network formed by polymerization of methacrylic acid (MA) modified PVA, N,N’-methylene bis(acrylamide), N-isopropylacryl amide (NIPAM), and one formed from crystalline polyvinyl alcohol (PVA) are prepared in a 3D printed tailor-made mold. The (PVA-MA)-g-PNIPAAm thermoset intermediate is formed in water by a radical, photo-initiated process, and in the presence of dissolved PVA polymers. A subsequent freezing-thawing sequence induces the crystallization of the PVA network, which forms a second network inside the thermoset NIPAM polymer. The prepared hydrogel is thermoresponsive by the phase transition of PNIPAAm segments (T ≈ 32 °C) and has good mechanical properties (tensile strength 1.23 MPa, compressive strength 1.47 MPa). Thermal cycling between room temperature at 40 or 50 °C shows the product converses from a virgin-state to a steady-state, which most likely involves the reorganization of PVA crystals. The swelling-deswelling cycles remain clear at a length change of about 13%.

Electrical Capacitance Volume Tomography (ECVT) for Characterization of Additively Manufactured Lattice Structures (AMLS) in Gas-Liquid Systems

Against the background of current and future global challenges, such as climate change, process engineering requires increasingly specific solutions adapted to the respective problem or application, especially in gas–liquid contact apparatuses. One possibility to adjust the conditions in this kind of apparatuses is an intelligent and customized structuring, which leads to consistent fluid properties and flow characteristics within the reactor. In the course of this, the interfacial area for mass transfer, as well as residence times, have to be adjusted and optimized specifically for the respective application. In order to better understand and advance the research on intelligent customized additively manufactured lattice structures (AMLS), the phase distributions and local gas holdups that are essential for mass transfer are investigated for different structures and flow conditions. For the first time a tomographic measurement technique is used, the Electrical Capacitance Volume Tomography (ECVT), and validated with the volume expansion method and a fiber optical needle probe (A2PS-B-POP) for an air-water system for different modes of operation (with or without co-current liquid flow in empty or packed state). The ECVT proved to be particularly useful for both in the empty tube and the packed state and provided new insights into the phase distributions occurring within structured packings, which would have led to significantly underestimated results based on the visual reference measurements, especially for a densely packed additively manufactured lattice structure (5 mm cubic on the tip). Particularly for the modified structures, which were supposed to show local targeted differences, the ECVT was able to resolve the changes locally. The additional use of a pump for co-current flow operation resulted in slightly higher fluctuations within the ECVT data, although local events could still be resolved sufficiently. The final comparison of the empty tube at rest data with a fiber optical needle probe showed that the results were in good agreement and that the local deviations were due to general differences in the respective measurement techniques.