Guo W, Liu Z, Zhu Y, Li L. Fabrication of Poly(Vinylidene Fluoride)/Graphene Nano-Composite Micro-Parts with Increased β-Phase and Enhanced Toughness via Micro-Injection Molding.
Polymers (Basel) 2021;
13:3292. [PMID:
34641108 PMCID:
PMC8512775 DOI:
10.3390/polym13193292]
[Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/09/2021] [Revised: 09/22/2021] [Accepted: 09/24/2021] [Indexed: 11/17/2022] Open
Abstract
Based on poly(vinylidene fluoride)/graphene (PVDF/GP) nano-composite powder, with high β-phase content (>90%), prepared on our self-designed pan-mill mechanochemical reactor, the micro-injection molding of PVDF/GP composite was successfully realized and micro-parts with good replication and dimensional stability were achieved. The filling behaviors and the structure evolution of the composite during the extremely narrow channel of the micro-injection molding were systematically studied. In contrast to conventional injection molding, the extremely high injection speed and small cavity of micro-injection molding produced a high shear force and cooling rate, leading to the obvious "skin-core" structure of the micro-parts and the orientation of both PVDF and GP in the shear layer, thus, endowing the micro-parts with a higher melting point and crystallinity and also inducing the transformation of more α-phase PVDF to β-phase. At the injection speed of 500 mm/s, the β-phase PVDF in the micro-part was 78%, almost two times of that in the macro-part, which was beneficial to improve the dielectric properties. The micro-part had the higher tensile strength (57.6 MPa) and elongation at break (53.6%) than those of the macro-part, due to its increased crystallinity and β-phase content.
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