Evaluation of the Engineering Applications of Superhydrophobic Metal Surfaces Achieved by a Spraying–Adhering Process Using Different Combinations of Hydrophobic Particles and Adhesives

Facile Fabrication of a Robust Superhydrophilic/Underwater Superoleophobic Material for Oil-Fouling Expulsion

The reduction of oil fouling in pipes and tanks is essential for the oil storage and transportation industry. In this study, a superhydrophilic/underwater superoleophobic surface (SUSS) with high wearability, weatherability, and durability was developed using a facile two-step synthesis method and used to expel fouled oil from the surface using water without a surfactant. Some typical oils, including kerosene and white oil, can be spontaneously expelled by static water; however, rapeseed oil requires motive water for expulsion because of its high affinity for the SUSS. Different occurrences can be estimated based on a correlated parameter, φ(Pe), which is calculated using an introduced dimensionless number, P e = σ L V u μ . A positive value of φ indicates the occurrence of fouled-oil expulsion by water replacement, whereas a negative value indicates no occurrence of this phenomenon. This study provides a facile strategy for the rapid cleansing of oil-fouled pipes and tanks without using a detergent, thereby lowering costs and environmental risks.

Ultralow Adhesion and Phase Change Behaviors of Sulfur Droplets on the Superhydrophobic Surface and Its Application in the Granulation Process

Traditional sulfur granulation process is often accompanied by high dust and mechanical friction, which are dangerous and harmful to the environment. In this work, the application of the superhydrophobic surface to sulfur granulation is expected to solve the above problem. Two superhydrophobic metal sheets were prepared, and the rolling angles of the two samples are both less than 10°. The contact angles of liquid sulfur are 152.7 ± 0.5 and 151.3 ± 0.1°, respectively. The adhesion rates of both samples are less than 0.5 wt %. The solidifying process of a sulfur drop on the superhydrophobic surface was recorded and simulated, conforming that the substrate temperature has a great influence on the solidifying process. Based on the above findings, static granulation and rolling to granulation were proposed. The product obtained by the two methods has uniform particle size distribution and excellent compressive strength, showing a good industrial application prospect. This study provides a referral strategy for an economical and environmentally friendly sulfur granulation process.