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Hararak B, Wijaranakul P, Wanmolee W, Kraithong W, Keeratipinit K, Kaewket S, Winotapun C, Rungseesantivanon W. Self-Formation of Lignin Particles Through Melt-Extrusion for Active Biodegradable Food Packaging. ACS OMEGA 2024; 9:24346-24355. [PMID: 38882124 PMCID: PMC11171092 DOI: 10.1021/acsomega.3c10113] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Subscribe] [Scholar Register] [Received: 12/18/2023] [Revised: 05/20/2024] [Accepted: 05/23/2024] [Indexed: 06/18/2024]
Abstract
This study presents a method for the self-formation of lignin particles within a polylactic acid (PLA) matrix during melt-extrusion, eliminating the need for separation and drying steps typically associated with submicro-size lignin particles. This method effectively mitigates the problem of agglomeration often associated with the drying step. Softwood kraft lignin, guaiacyl lignin (GL-lignin), was dissolved in low-molecular-weight poly(ethylene glycol) (PEG) and was introduced into a twin-screw extruder using a liquid feeder. Lignin particles within a particle size range of 200-500 nm were observed in the extrudate of the PLA/PEG/GL-lignin composites. PLA/PEG/GL-lignin composite films were produced through blown film extrusion. These composite films demonstrated superior ultraviolet (UV)-barrier and antioxidant properties compared to neat PLA films, with optical and mechanical characteristics comparable to those of neat PLA. Moreover, migration values of the composite films in various food simulants were below regulatory limits, suggesting their potential for food packaging applications. This self-formation process offers a promising approach for utilizing lignin for PLA applications.
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Affiliation(s)
- Bongkot Hararak
- National Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency, Khlong-Nueng, Khlong Luang, Pathumthani 12120, Thailand
| | - Pawarisa Wijaranakul
- National Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency, Khlong-Nueng, Khlong Luang, Pathumthani 12120, Thailand
| | - Wanwitoo Wanmolee
- National Nanotechnology Center (NANOTEC), National Science and Technology Development Agency, Khlong-Nueng, Khlong Luang, Pathumthani 12120, Thailand
| | - Wasawat Kraithong
- National Nanotechnology Center (NANOTEC), National Science and Technology Development Agency, Khlong-Nueng, Khlong Luang, Pathumthani 12120, Thailand
| | - Kawin Keeratipinit
- National Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency, Khlong-Nueng, Khlong Luang, Pathumthani 12120, Thailand
| | - Sanya Kaewket
- National Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency, Khlong-Nueng, Khlong Luang, Pathumthani 12120, Thailand
| | - Charinee Winotapun
- National Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency, Khlong-Nueng, Khlong Luang, Pathumthani 12120, Thailand
| | - Wuttipong Rungseesantivanon
- National Metal and Materials Technology Center (MTEC), National Science and Technology Development Agency, Khlong-Nueng, Khlong Luang, Pathumthani 12120, Thailand
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Mo J, Lei J, Wang H, Kang Q, Liu W, Qiu X. Melt-processable polyvinyl alcohol/lignin composites with improved strength via synergistic plasticization of lignin. Int J Biol Macromol 2024; 267:131726. [PMID: 38688791 DOI: 10.1016/j.ijbiomac.2024.131726] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 09/27/2023] [Revised: 02/29/2024] [Accepted: 04/19/2024] [Indexed: 05/02/2024]
Abstract
The characteristics of multi-hydroxyl structure and strong hydrogen bonding in polyvinyl alcohol (PVA) make its melting point close to its decomposition temperature, causing melt-processing difficulty. In this work, following the plasticization of small-molecule primary plasticizer acetamide, lignin was demonstrated as a green secondary plasticizer in realizing the melt processing and simultaneous reinforcement of PVA. During the plasticization process, lignin was able to combine with the hydroxyl groups of PVA, so as to destroy the hydrogen bonds and regularity of the PVA chains. The synergistic plasticization effect of lignin dramatically reduced the melting point of PVA from 185 °C to 151 °C. The thermal processing window of PVA composites was expanded from 50 °C to roughly 80 °C after introducing lignin. In contrast to acetamide, the addition of lignin significantly increased the tensile strength and Young's modulus of the composites to 71 MPa and 1.34 GPa, respectively. Meanwhile, lignin helped to hinder the migration of acetamide via hydrogen bonds. With the addition of lignin, the composites also displayed enhanced hydrophobicity and excellent UV shielding performance. The strategy of synergistic plasticization of lignin provides a feasible basis for the practical application of lignin in melt-processable PVA materials with good comprehensive properties.
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Affiliation(s)
- Jianbin Mo
- State Key Laboratory of Pulp and Paper Engineering, School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Guangzhou 510640, PR China
| | - Junjie Lei
- State Key Laboratory of Pulp and Paper Engineering, School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Guangzhou 510640, PR China
| | - Haixu Wang
- State Key Laboratory of Pulp and Paper Engineering, School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Guangzhou 510640, PR China
| | - Qingpeng Kang
- State Key Laboratory of Pulp and Paper Engineering, School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Guangzhou 510640, PR China
| | - Weifeng Liu
- State Key Laboratory of Pulp and Paper Engineering, School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Guangzhou 510640, PR China; Guangdong Provincial Laboratory of Chemistry and Fine Chemical Engineering Jieyang Center, Jieyang 515200, PR China.
| | - Xueqing Qiu
- Guangdong Provincial Laboratory of Chemistry and Fine Chemical Engineering Jieyang Center, Jieyang 515200, PR China; School of Chemical Engineering and Light Industry, Guangdong University of Technology, Guangzhou, 510006, PR China
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Pappa CP, Cailotto S, Gigli M, Crestini C, Triantafyllidis KS. Kraft (Nano)Lignin as Reactive Additive in Epoxy Polymer Bio-Composites. Polymers (Basel) 2024; 16:553. [PMID: 38399931 PMCID: PMC10893208 DOI: 10.3390/polym16040553] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 12/28/2023] [Revised: 01/27/2024] [Accepted: 01/30/2024] [Indexed: 02/25/2024] Open
Abstract
The demand for high-performance bio-based materials towards achieving more sustainable manufacturing and circular economy models is growing significantly. Kraft lignin (KL) is an abundant and highly functional aromatic/phenolic biopolymer, being the main side product of the pulp and paper industry, as well as of the more recent 2nd generation biorefineries. In this study, KL was incorporated into a glassy epoxy system based on the diglycidyl ether of bisphenol A (DGEBA) and an amine curing agent (Jeffamine D-230), being utilized as partial replacement of the curing agent and the DGEBA prepolymer or as a reactive additive. A D-230 replacement by pristine (unmodified) KL of up to 14 wt.% was achieved while KL-epoxy composites with up to 30 wt.% KL exhibited similar thermo-mechanical properties and substantially enhanced antioxidant properties compared to the neat epoxy polymer. Additionally, the effect of the KL particle size was investigated. Ball-milled kraft lignin (BMKL, 10 μm) and nano-lignin (NLH, 220 nm) were, respectively, obtained after ball milling and ultrasonication and were studied as additives in the same epoxy system. Significantly improved dispersion and thermo-mechanical properties were obtained, mainly with nano-lignin, which exhibited fully transparent lignin-epoxy composites with higher tensile strength, storage modulus and glass transition temperature, even at 30 wt.% loadings. Lastly, KL lignin was glycidylized (GKL) and utilized as a bio-based epoxy prepolymer, achieving up to 38 wt.% replacement of fossil-based DGEBA. The GKL composites exhibited improved thermo-mechanical properties and transparency. All lignins were extensively characterized using NMR, TGA, GPC, and DLS techniques to correlate and justify the epoxy polymer characterization results.
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Affiliation(s)
- Christina P. Pappa
- Department of Chemistry, Aristotle University of Thessaloniki, 54124 Thessaloniki, Greece;
| | - Simone Cailotto
- Department of Molecular Sciences and Nanosystems, Ca’ Foscari University of Venice, 30170 Venice Mestre, Italy (C.C.)
| | - Matteo Gigli
- Department of Molecular Sciences and Nanosystems, Ca’ Foscari University of Venice, 30170 Venice Mestre, Italy (C.C.)
| | - Claudia Crestini
- Department of Molecular Sciences and Nanosystems, Ca’ Foscari University of Venice, 30170 Venice Mestre, Italy (C.C.)
| | - Konstantinos S. Triantafyllidis
- Department of Chemistry, Aristotle University of Thessaloniki, 54124 Thessaloniki, Greece;
- Center for Interdisciplinary Research and Innovation (CIRI-AUTH), 57001 Thessaloniki, Greece
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4
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Mearaj S, Ajaz AM, Kim TM, Choi JW. Bioactive and Hemocompatible PLA/Lignin Bio-Composites: Assessment of In Vitro Antioxidant Activity for Biomedical Applications. ACS APPLIED BIO MATERIALS 2023; 6:3648-3660. [PMID: 37584640 DOI: 10.1021/acsabm.3c00210] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [MESH Headings] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 08/17/2023]
Abstract
In this study, acetylated soda lignin (ASL) and non-acetylated soda lignin (SL) were extruded with PLA in different concentrations to fabricate antioxidant polylactic acid (PLA)/lignin composites for potential biomedical applications. After lignin acetylation, good compatibility was observed between PLA and lignin in scanning electron microscopy images. All the PLA/ASL composites displayed higher mechanical properties than PLA/SL composites. PLA/ASL5 displayed the highest mechanical characteristics with elongation at break of 10% and tensile strength of 57 MPa, while PLA/SL15 and PLA/SL20 demonstrated superior UV-blocking potential with UV transmittance less than 10%. Addition of ASL in PLA lead to an increase in the hydrophobic character, with all the PLA/ASL displaying a higher water contact angle. The antioxidant test using 2,2-diphenyl-1-picrylhydrazyl assay showed that PLA/SL composites rendered superior radical scavenging activity (RSA), with PLA/SL20 composites displaying an RSA of 80%. Furthermore, in vitro antioxidant activity and cytocompatibility were analyzed using human colon cancer cells (HCT-15) and gastric epithelial cells (NCC-24). In vitro antioxidant activity, evaluated by H2O2 exposure was confirmed by a live/dead assay. PLA/SL composites protected both types of cells from oxidative stress. In addition, all PLA/SL and PLA/ASL composites promoted cell proliferation compared to PLA. PLA/SL5 and PLA/SL10 displayed the highest cell proliferation of all composites. Lastly, all PLA/SL and PLA/ASL composites had a hemoglobin release less than 2%. The antioxidant properties, cytocompatibility, and hemocompatibility of lignin/PLA demonstrated in our study indicate that these lignin/PLA composites possess the desirable attributes for potential biomedical applications.
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Affiliation(s)
- Sadaf Mearaj
- Graduate School of International Agricultural Technology, Department of Green Eco System Engineering, Seoul National University, Pyeongchang 25354, Gangwon-do, South Korea
| | - Ahmed Muhammad Ajaz
- Graduate School of International Agricultural Technology, Department of Green Eco System Engineering, Seoul National University, Pyeongchang 25354, Gangwon-do, South Korea
| | - Tae Min Kim
- Graduate School of International Agricultural Technology, Department of Green Eco System Engineering, Seoul National University, Pyeongchang 25354, Gangwon-do, South Korea
- Institute of Green-Bio Science and Technology, Seoul National University, Pyeongchang 25354, Gangwon-do, South Korea
| | - Joon Weon Choi
- Graduate School of International Agricultural Technology, Department of Green Eco System Engineering, Seoul National University, Pyeongchang 25354, Gangwon-do, South Korea
- Institute of Green-Bio Science and Technology, Seoul National University, Pyeongchang 25354, Gangwon-do, South Korea
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Vasile C, Baican M. Lignins as Promising Renewable Biopolymers and Bioactive Compounds for High-Performance Materials. Polymers (Basel) 2023; 15:3177. [PMID: 37571069 PMCID: PMC10420922 DOI: 10.3390/polym15153177] [Citation(s) in RCA: 6] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/26/2023] [Revised: 07/16/2023] [Accepted: 07/17/2023] [Indexed: 08/13/2023] Open
Abstract
The recycling of biomass into high-value-added materials requires important developments in research and technology to create a sustainable circular economy. Lignin, as a component of biomass, is a multipurpose aromatic polymer with a significant potential to be used as a renewable bioresource in many fields in which it acts both as promising biopolymer and bioactive compound. This comprehensive review gives brief insights into the recent research and technological trends on the potential of lignin development and utilization. It is divided into ten main sections, starting with an outlook on its diversity; main properties and possibilities to be used as a raw material for fuels, aromatic chemicals, plastics, or thermoset substitutes; and new developments in the use of lignin as a bioactive compound and in nanoparticles, hydrogels, 3D-printing-based lignin biomaterials, new sustainable biomaterials, and energy production and storage. In each section are presented recent developments in the preparation of lignin-based biomaterials, especially the green approaches to obtaining nanoparticles, hydrogels, and multifunctional materials as blends and bio(nano)composites; most suitable lignin type for each category of the envisaged products; main properties of the obtained lignin-based materials, etc. Different application categories of lignin within various sectors, which could provide completely sustainable energy conversion, such as in agriculture and environment protection, food packaging, biomedicine, and cosmetics, are also described. The medical and therapeutic potential of lignin-derived materials is evidenced in applications such as antimicrobial, antiviral, and antitumor agents; carriers for drug delivery systems with controlled/targeting drug release; tissue engineering and wound healing; and coatings, natural sunscreen, and surfactants. Lignin is mainly used for fuel, and, recently, studies highlighted more sustainable bioenergy production technologies, such as the supercapacitor electrode, photocatalysts, and photovoltaics.
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Affiliation(s)
- Cornelia Vasile
- Romanian Academy, “P. Poni” Institute of Macromolecular Chemistry, Physical Chemistry of Polymers Department 41A Grigore Ghica Voda Alley, RO700487 Iaşi, Romania
| | - Mihaela Baican
- “Grigore T. Popa” Medicine and Pharmacy University, Faculty of Pharmacy, Pharmaceutical Sciences I Department, Laboratory of Pharmaceutical Physics, 16 University Street, RO700115 Iaşi, Romania;
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Fabbri F, Bischof S, Mayr S, Gritsch S, Jimenez Bartolome M, Schwaiger N, Guebitz GM, Weiss R. The Biomodified Lignin Platform: A Review. Polymers (Basel) 2023; 15:polym15071694. [PMID: 37050308 PMCID: PMC10096731 DOI: 10.3390/polym15071694] [Citation(s) in RCA: 6] [Impact Index Per Article: 6.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 03/09/2023] [Revised: 03/23/2023] [Accepted: 03/23/2023] [Indexed: 03/31/2023] Open
Abstract
A reliance on fossil fuel has led to the increased emission of greenhouse gases (GHGs). The excessive consumption of raw materials today makes the search for sustainable resources more pressing than ever. Technical lignins are mainly used in low-value applications such as heat and electricity generation. Green enzyme-based modifications of technical lignin have generated a number of functional lignin-based polymers, fillers, coatings, and many other applications and materials. These bio-modified technical lignins often display similar properties in terms of their durability and elasticity as fossil-based materials while also being biodegradable. Therefore, it is possible to replace a wide range of environmentally damaging materials with lignin-based ones. By researching publications from the last 20 years focusing on the latest findings utilizing databases, a comprehensive collection on this topic was crafted. This review summarizes the recent progress made in enzymatically modifying technical lignins utilizing laccases, peroxidases, and lipases. The underlying enzymatic reaction mechanisms and processes are being elucidated and the application possibilities discussed. In addition, the environmental assessment of novel technical lignin-based products as well as the developments, opportunities, and challenges are highlighted.
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Pham CD, Dang MDT, Ly TB, Tran KD, Vo NT, Do NHN, Mai PT, Le PK. A review of the extraction methods and advanced applications of lignin-silica hybrids derived from natural sources. Int J Biol Macromol 2023; 230:123175. [PMID: 36623624 DOI: 10.1016/j.ijbiomac.2023.123175] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Received: 10/06/2022] [Revised: 12/18/2022] [Accepted: 01/03/2023] [Indexed: 01/09/2023]
Abstract
The global trend of increasing energy demand along the large volume of wastewater generated annually from the paper pulping and cellulose production industries are considered as serious dilemma that may need to be solved within these current decades. Within this discipline, lignin, silica or lignin-silica hybrids attained from biomass material have been considered as prospective candidates for the synthesis of advanced materials. In this study, the roles and linking mechanism between lignin and silica in plants were studied and evaluated. The effects of the extraction method on the quality of the obtained material were summarized to show that depending on the biomass feedstocks, different retrieval processes should be considered. The combination of alkaline treatment and acidic pH adjustment is proposed as an effective method to recover lignin-silica with high applicability for various types of raw materials. From considerations of the advanced applications of lignin and silica materials in environmental remediation, electronic devices and rubber fillers future valorizations hold potential in conductive materials and electrochemistry. Along with further studies, this research could not only contribute to the development of zero-waste manufacturing processes but also propose a solution for the fully exploiting of by-products from agricultural production.
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Affiliation(s)
- Co D Pham
- Refinery and Petrochemicals Technology Research Center (RPTC), Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, Ho Chi Minh City, Viet Nam; Vietnam National University Ho Chi Minh City (VNU-HCM), Linh Trung Ward, Thu Duc District, Ho Chi Minh City, Viet Nam
| | - Minh D T Dang
- Vietnam National University Ho Chi Minh City (VNU-HCM), Linh Trung Ward, Thu Duc District, Ho Chi Minh City, Viet Nam
| | - Tuyen B Ly
- Refinery and Petrochemicals Technology Research Center (RPTC), Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, Ho Chi Minh City, Viet Nam
| | - Khoi D Tran
- Vietnam National University Ho Chi Minh City (VNU-HCM), Linh Trung Ward, Thu Duc District, Ho Chi Minh City, Viet Nam
| | - Nhi T Vo
- Vietnam National University Ho Chi Minh City (VNU-HCM), Linh Trung Ward, Thu Duc District, Ho Chi Minh City, Viet Nam
| | - Nga H N Do
- Refinery and Petrochemicals Technology Research Center (RPTC), Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, Ho Chi Minh City, Viet Nam; Vietnam National University Ho Chi Minh City (VNU-HCM), Linh Trung Ward, Thu Duc District, Ho Chi Minh City, Viet Nam
| | - Phong T Mai
- Vietnam National University Ho Chi Minh City (VNU-HCM), Linh Trung Ward, Thu Duc District, Ho Chi Minh City, Viet Nam
| | - Phung K Le
- Refinery and Petrochemicals Technology Research Center (RPTC), Ho Chi Minh City University of Technology (HCMUT), 268 Ly Thuong Kiet Street, Ho Chi Minh City, Viet Nam; Vietnam National University Ho Chi Minh City (VNU-HCM), Linh Trung Ward, Thu Duc District, Ho Chi Minh City, Viet Nam.
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8
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Optimization and Potentials of Kraft Lignin Hydrolysates Obtained by Subcritical Water at Moderate Temperatures. Processes (Basel) 2022. [DOI: 10.3390/pr10102049] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/16/2022] Open
Abstract
Kraft lignin was treated with subcritical water at moderate temperatures (120–220 °C) in different gas atmospheres, with the goal of optimizing its depolymerization under mild conditions. Lignin depolymerization was observed and compared using different homogeneous and heterogeneous catalysts in both nitrogen and carbon dioxide atmospheres. The most important treatment parameters for maximum lignin depolymerization and the highest yields of phenolic and other aromatic monomers were optimized. The influence of the process temperature, pressure, and time in both gas atmospheres was defined and optimized for maximum liberation of monomers into the aqueous phase. The yields of total phenols and other aromatics in the nitrogen atmosphere were the highest at 150 °C, whereas treatment in the carbon dioxide atmosphere required higher temperatures (200 °C) for a comparable efficiency. The effects of phenol addition as a capping agent in lignin depolymerization were observed and defined for both gas atmospheres. Phenol addition caused a remarkable increase in the total phenols content in the aqueous phase; however, it did not significantly affect the contents of other aromatics. The antioxidant properties of lignin hydrolysates obtained at different temperatures in different gas atmospheres were compared, correlated with the total phenols contents, and discussed, showing the promising potential of lignin hydrolysates obtained under mild subcritical water conditions.
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Wang H, Huang J, Liu W, Huang J, Yang D, Qiu X, Zhang J. Tough and Fast Light-Controlled Healable Lignin-Containing Polyurethane Elastomers. Macromolecules 2022. [DOI: 10.1021/acs.macromol.2c01401] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Haixu Wang
- School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Wushan Road 381, Guangzhou, Guangdong 510640, P. R. China
| | - Jianhua Huang
- School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Wushan Road 381, Guangzhou, Guangdong 510640, P. R. China
| | - Weifeng Liu
- School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Wushan Road 381, Guangzhou, Guangdong 510640, P. R. China
- State Key Laboratory of Pulp and Paper Engineering, South China University of Technology, Wushan Road 381, Guangzhou 510640, P. R. China
| | - Jinhao Huang
- School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Wushan Road 381, Guangzhou, Guangdong 510640, P. R. China
| | - Dongjie Yang
- School of Chemistry and Chemical Engineering, Guangdong Provincial Key Lab of Green Chemical Product Technology, South China University of Technology, Wushan Road 381, Guangzhou, Guangdong 510640, P. R. China
| | - Xueqing Qiu
- School of Chemical Engineering and Light Industry, Guangdong University of Technology, Waihuan Xi Road 100, Guangzhou, Guangdong 510006, P. R. China
| | - Jiaren Zhang
- Petrochina Petrochemical Research Institute, Science Base Petro China, Block A42, West of Xisha Village Bridge, Changping District, Beijing 102200, P. R. China
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Arce C, Kratky L. Mechanical pretreatment of lignocellulosic biomass toward enzymatic/fermentative valorization. iScience 2022; 25:104610. [PMID: 35789853 PMCID: PMC9250023 DOI: 10.1016/j.isci.2022.104610] [Citation(s) in RCA: 6] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Download PDF] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/02/2022] Open
Abstract
Lignocellulosic biomass (LCB) has the potential to replace fossil fuels, thanks to the concept of biorefinery. This material is formed mainly by cellulose, lignin, and hemicellulose. To maximize the valorization potential of this material, LCB needs to be pretreated. Milling is always performed before any other treatments. It does not produce chemical change and improves the efficiency of the upcoming processes. Additionally, it makes LCB easier to handle and increases bulk density and transfer phenomena of the next pretreatment step. However, this treatment is energy consuming, so it needs to be optimized. Several mills can be used, and the equipment selection depends on the characteristics of the material, the final size required, and the operational regime: continuous or batch. Among them, ball, knife, and hammer mills are the most used at the laboratory scale, especially before enzymatic or fermentative treatments. The continuous operational regime (knife and hammer mill) allows us to work with high volumes of raw material and can continuously reduce particle size, unlike the batch operating regime (ball mill). This review recollects the information about the application of these machines, the effect on particle size, and subsequent treatments. On the one hand, ball milling reduced particle size the most; on the other hand, hammer and knife milling consumed less energy. Furthermore, the latter reached a small final particle size (units of millimeters) suitable for valorization.
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