Highly Efficient Ni-Phyllosilicate Catalyst with Surface and Interface Confinement for CO2 and CO Methanation

Recent Developments on the Catalytic and Biosensing Applications of Porous Nanomaterials

Nanoscopic materials have demonstrated a versatile role in almost every emerging field of research. Nanomaterials have come to be one of the most important fields of advanced research today due to its controllable particle size in the nanoscale range, capacity to adopt diverse forms and morphologies, high surface area, and involvement of transition and non-transition metals. With the introduction of porosity, nanomaterials have become a more promising candidate than their bulk counterparts in catalysis, biomedicine, drug delivery, and other areas. This review intends to compile a self-contained set of papers related to new synthesis methods and versatile applications of porous nanomaterials that can give a realistic picture of current state-of-the-art research, especially for catalysis and sensor area. Especially, we cover various surface functionalization strategies by improving accessibility and mass transfer limitation of catalytic applications for wide variety of materials, including organic and inorganic materials (metals/metal oxides) with covalent porous organic (COFs) and inorganic (silica/carbon) frameworks, constituting solid backgrounds on porous materials.

Influence of Highly Stable Ni2+ Species in Ni Phyllosilicate Catalysts on Selective Hydrogenation of Furfural to Furfuryl Alcohol

Enhancing the catalytic performance of non-noble Ni catalysts in the selective hydrogenation of furfural to furfuryl alcohol (FA) in terms of furfural conversion, selectivity, and good recyclability is challenging. Here, spherical nickel phyllosilicate catalysts (Ni_PS) with fibrous-like structures are prepared via a modified sol-gel method with Ni loadings of 2-30 wt %. Upon exposure to air, all the reduced Ni_PS catalysts exhibit more than 80% Ni⁰/Ni_{phyllosilicate} species on the surface, whereas a large portion of Ni oxide species (>55%) is presented on the impregnated catalyst. The Ni²⁺ species in nickel phyllosilicate catalysts are active and highly stable during reduction, reaction, and regeneration, yielding stable catalytic performance for multiple recycle tests in furfural hydrogenation to FA. Furfural conversion over the Ni_PS catalysts increased monotonically with increasing Ni loading without an FA selectivity drop. The presence of both metallic Ni⁰ and Ni_{phyllosilicate} also produces a synergistic promotional effect for FA formation.

Recent Application of Core-Shell Nanostructured Catalysts for CO2 Thermocatalytic Conversion Processes

Carbon-intensive industries must deem carbon capture, utilization, and storage initiatives to mitigate rising CO₂ concentration by 2050. A 45% national reduction in CO₂ emissions has been projected by government to realize net zero carbon in 2030. CO₂ utilization is the prominent solution to curb not only CO₂ but other greenhouse gases, such as methane, on a large scale. For decades, thermocatalytic CO₂ conversions into clean fuels and specialty chemicals through catalytic CO₂ hydrogenation and CO₂ reforming using green hydrogen and pure methane sources have been under scrutiny. However, these processes are still immature for industrial applications because of their thermodynamic and kinetic limitations caused by rapid catalyst deactivation due to fouling, sintering, and poisoning under harsh conditions. Therefore, a key research focus on thermocatalytic CO₂ conversion is to develop high-performance and selective catalysts even at low temperatures while suppressing side reactions. Conventional catalysts suffer from a lack of precise structural control, which is detrimental toward selectivity, activity, and stability. Core-shell is a recently emerged nanomaterial that offers confinement effect to preserve multiple functionalities from sintering in CO₂ conversions. Substantial progress has been achieved to implement core-shell in direct or indirect thermocatalytic CO₂ reactions, such as methanation, methanol synthesis, Fischer-Tropsch synthesis, and dry reforming methane. However, cost-effective and simple synthesis methods and feasible mechanisms on core-shell catalysts remain to be developed. This review provides insights into recent works on core-shell catalysts for thermocatalytic CO₂ conversion into syngas and fuels.

Silica-Decorated NiAl-Layered Double Oxide for Enhanced CO/CO2 Methanation Performance

CO/CO₂ hydrogenation has attracted much attention as a pathway to achieve carbon neutrality and production of synthetic natural gas (SNG). In this work, two-dimensional NiAl layered double oxide (2D NiAl-LDO) has been successfully decorated by SiO₂ nanoparticles derived from SiCl₄ and used as CO/CO₂ methanation catalysts. The as-obtained H-SiO₂-NiAl-LDO exhibited a large specific surface area of 201 m²/g as well as high ratio of metallic Ni⁰ species and surface adsorption oxygen that were beneficial for low-temperature methanation of CO/CO₂. The conversion of CO methanation was 99% at 400 °C, and that of CO₂ was 90% at 350 °C. At 250 °C, the CO methanation reached 85% whereas that of CO₂ reached 23% at 200 °C. We believe that this provides a simple method to improve the methanation performance of CO and CO₂ and a strategy for the modification of other similar catalysts.