Development of a Novel Thermally Stable Inhibitor Based on Furfuryl Alcohol for Mild Steel Corrosion in a 15% HCl Medium for Acidizing Application

Corrosion inhibition performance of benzimidazole derivatives for protection of carbon steel in hydrochloric acid solution

This paper presents a comprehensive study on the corrosion inhibition properties of new organic compounds, (1H-benzimidazol-2-yl)methanethiol (LF1) and 1-dodecyl-2-((dodecylthio)methyl)-1H-benzimidazole (LF2), have been examined for inhibiting of Carbon-Steel (C.S) in 1.0 M HCl. Numerous methods, such as potentiodynamic polarization, electrochemical impedance spectroscopy, scanning electron microscopy (SEM) and Energy Dispersive X-ray (EDX) analysis, atomic force microscopy (AFM), contact angle measurements, UV-visible spectroscopy, and theoretical calculations, were used to evaluate the effectiveness in preventing corrosion. The two benzimidazoles (LF1 and LF2)' inhibitory efficacy rose as their concentration increased, peaking at 88.2% and 95.4% respectively. The polarization graphs show a mixed behavior, with anodic predominance for LF1 and cathodic predominance for LF2. Thermodynamic investigations showed that the values of ΔG ads were -40.0 kJ mol-1 for LF1 and -43.1 kJ mol-1 for LF2, highlighting their strong adsorption onto the metal surface. Their adsorption process was in line with the Langmuir isotherm. Density Functional Theory (DFT) and Molecular Dynamics (MD) modeling have been utilized to examine and clarify the relationship between the inhibitor and carbon steel (C.S).

Experimental Studies on the Effect of Expired Amiodarone Drug (EAD) as a Corrosion Inhibitor on Mild Steel in 1 M HCl

In the present investigation, the corrosion tendency of mild steel under acidic pH was studied by employing unused expired amiodarone (EAD) drug as a potential corrosion inhibitor by adopting the weight loss measurement method. The corrosion inhibition efficiency (IE) of the formed protective film (EAD) on the steel surface was analyzed using potentiodynamic polarization and AC-impedance spectroscopy studies. The surface morphology of the mild steel before and after corrosion (in 1.0 M HCl) was analyzed via scanning electron microscopy-energy dispersive X-ray spectroscopy (SEM-EDAX), atomic force microscopy (AFM), and thermodynamic studies. The weight loss measurement under different concentrations of EAD indicated that an excellent inhibition was displayed at a concentration of 0.001 M, and the IE was found to depend on both the concentration and molecular structure of EAD. A potentiodynamic polarization study revealed that EAD predominantly acted as a cathode inhibitor, and electrochemical impedance spectroscopy (EIS) confirmed the adsorption of EAD on the surface of mild steel, which obeyed Temkin's adsorption isotherm model. The calculated thermodynamic parameters revealed that adsorption was spontaneous and exothermic.

PickT: A Decision-Making Tool for the Optimal Pickling Process Operation

This research approaches knowledge gaps related to the pickling process dynamic modelling (the lack of predictability and simplicity of existing models) and answers the practical need for a software tool to facilitate the optimum process operation (by delivering estimations of the optimum corrosion inhibitor addition, optimum pickling bath lifetime, corrosion rate dynamic evolution, and material mass loss). A decision-making tool, PickT, has been developed and verified with the help of measurements from two different pickling experiments, both involving steel in hydrochloric acid. The first round of experiments lasted 336 h (each pickling batch duration was 24 h) and Cetilpyridinium bromide (CPB) was the corrosion inhibitor in additions from 8% to 12%. The collected dataset served for the tool development and first verification. The second round of experiments lasted 10 h (each batch duration was 2 h) and involved metformin hydrochloride (MET) in additions between 3.3 g/L and 10 g/L. This dataset served to test the transferability of PickT to other operating conditions in terms of corrosion inhibitor type, additions, batch duration and pickling bath lifetime magnitude. In both cases PickT results are in accordance with experimental findings. The tool advantages consist of the straightforward applicability, the low amount of field data required for reliable forecasts and the accessibility for untrained professionals from the industry.

Inhibition Mechanism of Some Vinylalkylimidazolium-Based Polymeric Ionic Liquids against Acid Corrosion of API 5L X60 Steel: Electrochemical and Surface Studies

A corrosion inhibition mechanism of API 5L X60 steel exposed to 1.0 M H₂SO₄ was proposed from the evaluation of three vinylalkylimidazolium poly(ionic liquids) (PILs), employing electrochemical and surface analysis techniques. The synthesized PILs were classified as mixed-type inhibitors whose surface adsorption was promoted mainly by bromide and imidazolate ions, which along with vinylimidazolium cations exerted a resistive effect driven by a charge transfer process by means of a protective PIL film with maximal efficiency of 85% at 175 ppm; the steel surface displayed less surface damage due to the formation of metal-PIL complex compounds.

Synthesis and Corrosion Inhibition Performance of Mannich Bases on Mild Steel in Lactic Acid Media

Heterocyclic Mannich bases, N-(3-oxo-3-phenylpro-pyl)thiazol-2-aminium chloride (DTZA) and N-(3-oxo-3-phenylpropyl)-1H-pyrazol-3-aminium chloride (DPZA), were developed for the corrosion inhibition of N80 steel in a 15 wt % lactic acid solution. Weight loss measurements, electrochemical techniques, surface characterization, and theoretical calculations were combined to investigate their anticorrosion performance and mechanism. The results showed that DTZA exhibited a satisfactory inhibitor efficiency of 97.56% with a dosage of 0.15% at 363 K, while DPZA achieved only 58.3% under the same conditions. Adsorptions of both inhibitors on the metal surface followed the Langmuir model with physical and chemical adsorptions. Based on X-ray photoelectronic spectroscopy (XPS) analysis, DFT calculations, and molecular dynamics (MD) simulations, stronger interactions between DTZA and iron than those in the case of DPZA were revealed, leading to the formation of a compact protective film on the metal surface, which is attributed to the presence of a thiazole ring in the DTZA chemical structure.