High-Performance Self-Healing Polyurethane Binder Based on Aromatic Disulfide Bonds and Hydrogen Bonds for the Sulfur Cathode of Lithium–Sulfur Batteries

A biomass-rich, self-healable, and high-adhesive polymer binder for advanced lithium-sulfur batteries

Although lithium-sulfur (Li-S) batteries have attracted a great deal of attention due to their ultrahigh energy density, the significant dissolution and shuttle of polysulfides, coupled with the unstable electrode structure, result in a substantial decline in capacity, thereby hindering their practical application in rapidly advancing energy storage systems. In this work, we prepare an environmentally friendly binder (LA-GA) that possesses self-healing abilities and high adhesion by combining dynamic disulfide (SS) bonds with abundant polar functional groups. Significantly, the self-healing capability provided by SS bonds facilitates the repair of cracks resulting from cathode volume expansion. Simultaneously, the polar functional groups (carboxyl and pyrogallol) not only enhance adhesion, preserving cathode integrity, but also effectively participate in lithium polysulfide adsorption, thereby inhibiting the shuttle effect. As a result, sulfur cathodes incorporating the LA-GA binder demonstrate favorable cycling stability, with a high capacity retention of 81.9 % when tested at 0.2C for 100 cycles. Additionally, the long-term cycling performance is satisfactory, showing a small capacity decline rate of 0.0469 % per cycle over 700 cycles at 1.0C.

Self-Healing, Solvent-Free, Anti-Corrosion Coating Based on Skin-like Polyurethane/Carbon Nanotubes Composites with Real-Time Damage Monitoring

Self-healing anti-corrosion materials are widely regarded as a promising long-term corrosion protection strategy, and this is even more significant if the damage can be monitored in real-time and consequently repaired. Inspired by the hierarchical structure of human skin, self-healing, solvent-free polyurethane/carbon nanotubes composites (SFPUHE-HTF-CNTs) with a skin-like bilayer structure were constructed. The SFPUHE-HTF-CNTs were composed of two layers, namely, a hydrophobic solvent-free polyurethane (SFPUHE-HTF) containing disulfide bonds and fluorinated polysiloxane chain segments consisting of a self-healing layer and CNTs with good electrical conductivity consisting of a corrosion protection layer, which also allowed for the real-time monitoring of damage. The results of corrosion protection experiments indicated that the SFPUHE-HTF-CNTs had a low corrosion current density (8.94 × 10^-9 A·cm^-2), a positive corrosion potential (-0.38 V), and a high impedance modulus (|Z| = 4.79 × 10⁵ Ω·cm²). The impedance modulus could still reach 4.54 × 10⁴ Ω·cm² after self-healing, showing excellent self-healing properties for anti-corrosion protection. Synchronously, the SFPUHE-HTF-CNTs exhibited a satisfactory damage sensing performance, enabling the real-time monitoring of fractures at different sizes. This work realized the effective combination of self-healing with corrosion protection and damage detection functions through a bionic design, and revealed the green, and low-cost preparation of advanced composites, which have the advantage of scale production.