N2O Formation during NH3-SCR over Different Zeolite Frameworks: Effect of Framework Structure, Copper Species, and Water

Interpretation of H2-TPR from Cu-CHA Using First-Principles Calculations

Temperature-programmed reduction and oxidation are used to obtain information on the presence and abundance of different species in complex catalytic materials. The interpretation of the temperature-programmed reaction profiles is, however, often challenging. One example is H2 temperature-programmed reduction (H2-TPR) of Cu-chabazite (Cu-CHA), which is a material used for ammonia assisted selective catalytic reduction of NOx (NH3-SCR). The TPR profiles of Cu-CHA consist generally of three main peaks. A peak at 220 °C is commonly assigned to ZCuOH, whereas peaks at 360 and 500 °C generally are assigned to Z2Cu, where Z represents an Al site. Here, we analyze H2-TPR over Cu-CHA by density functional theory calculations, microkinetic modeling, and TPR measurements of samples pretreated to have a dominant Cu species. We find that H2 can react with Cu ions in oxidation state +2, whereas adsorption on Cu ions in +1 is endothermic. Kinetic modeling of the TPR profiles suggests that the 220 °C peak can be assigned to Z2CuOCu and ZCuOH, whereas the peaks at higher temperatures can be assigned to paired Z2Cu and Z2CuHOOHCu species (360 °C) or paired Z2Cu and Z2CuOOCu (500 °C). The results are in good agreement with the experiments and facilitate the interpretation of future TPR experiments.

Unexpected Low Temperature Activity with Low N2 O Emission of Stabilized Al-rich Zeolite Beta for Selective Catalytic Reduction of NOx

The low temperature activity of Fe-loaded zeolites as selective catalytic reduction of NOx by NH3 (NH3 -SCR) catalysts is a critical drawback for practical application. Here, we found unexpected improvement of low temperature activity by our proposed post-synthetic treatment. An Al-rich zeolite beta (Si/Al=5) is employed as the catalyst support, and the parent sample is dealuminated for higher hydrothermal stability, followed by the liquid-mediated stabilization treatment and impregnation. It is found that stabilized samples feature excellent low temperature activity and high N2 selectivity even for a long-term operation, along with the ability to maintain high NOx conversion after aging. The improved SCR activity should be attributed to abundant acid sites in Al-rich framework and better stabilization of monomeric iron species after the stabilization treatment. Furthermore, the low yield of side product N2 O is probably due to the absence of the generation of NH4 NO3 during NH3 -SCR catalyzed by Fe-loaded zeolites.

OSDA-Free Seeded Cu-Containing ZSM-5 Applied for NH3-SCR-DeNOx

A series of ZSM-5 zeolite materials were synthesized from organic structure-directing agent (OSDA)-free seeded systems, including nanosized silicalite-1 (12 wt % water suspension or in powder form) or nanosized ZSM-5 (powder form of ZSM-5 prepared at 100 or 170 °C). The physicochemical characterization revealed aggregated species in the samples based on silicalite-1. Contrarily, the catalysts based on ZSM-5 seeds revealed isolated copper species, and thus, higher NO conversion during the selective catalytic reduction of NOx with NH3 (NH3-SCR-DeNOx) was observed. Furthermore, a comparison of the Cu-containing ZSM-5 catalysts, conventionally prepared in the presence of OSDAs and prepared with an environmentally more benign approach (without OSDAs), revealed their comparable activity in NH3-SCR-DeNOx.

Hierarchical SAPO-34 Catalysts as Host for Cu Active Sites

Cu-containing hierarchical SAPO-34 catalysts were synthesized by the bottom-up method using different mesoporogen templates: CTAB encapsulated within ordered mesoporous silica nanoparticles (MSNs) and sucrose. A high fraction of the Cu centers exchanged in the hierarchical SAPO-34 architecture with high mesopore surface area and volume was achieved when CTAB was embedded within ordered mesoporous silica nanoparticles. Physicochemical characterization was performed by using structural and spectroscopic techniques to elucidate the properties of hierarchical SAPO-34 before and after Cu introduction. The speciation of the Cu sites, investigated by DR UV-Vis, and the results of the catalytic tests indicated that the synergy between the textural properties of the hierarchical SAPO-34 framework, the high Cu loading, and the coordination and localization of the Cu sites in the hierarchical architecture is the key point to obtaining good preliminary results in the NO selective catalytic reduction with hydrocarbons (HC-SCR).

Effect of Cu loading content on the catalytic performance of Cu-USY catalysts for selective catalytic reduction of NO with NH3

Series of Cu-USY zeolite catalyst with different Cu loading content were synthesized through simple impregnation method. The obtained catalysts were subjected to selective catalytic reduction of NO_x with NH₃ (NH₃-SCR) performance evaluation, structural/chemical characterizations such as X-ray diffraction (XRD), N₂ adsorption/desorption, H₂ temperature-programmed reduction (H₂-TPR), NH₃ temperature-programmed desorption (NH₃-TPD) as well as detailed in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) experiments including CO adsorption, NH₃ adsorption and NO+O₂ in situ reactions. Results show that Cu-USY with proper Cu loading (in this work 5Cu-USY with 5 wt.% Cu) could be promising candidates with highly efficient NH₃-SCR catalytic performance, relatively low byproduct formation and excellent hydrothermal stability, although its SO₂ poisoning tolerability needs alleviation. Further characterizations reveal that such catalytic advantages can be attributed to both active cu species and surface acid centers evolution modulated by Cu loading. On one hand, Cu species in the super cages of zeolites increases with higher Cu content and being more conducive for NH₃-SCR reactivity. On the other hand, higher Cu loading leads to depletion of Brønsted acid centers and simultaneous formation of abundant Lewis acid centers, which facilitates NH₄NO₃ reduction via NH₃ adsorbed on Lewis acid centers, thus improving SCR reactivity. However, Cu over-introduction leads to formation of surface highly dispersed CuO_x, causing unfavorable NH₃ oxidation and inferior N₂ selectivity.

Review of the application of Cu-containing SSZ-13 in NH3-SCR-DeNO x and NH3-SCO

The reduction of NO x emissions has become one of the most important subjects in environmental protection. Cu-containing SSZ-13 is currently the state-of-the-art catalyst for the selective catalytic reduction of NO x with ammonia (NH3-SCR-DeNO x ). Although the current-generation catalysts reveal enhanced activity and remarkable hydrothermal stability, still open challenges appear. Thus, this review focuses on the progress of Cu-containing SSZ-13 regarding preparation methods, hydrothermal resistance and poisoning as well as reaction mechanisms in NH3-SCR-DeNO x . Remarkably, the paper reviews also the progress of Cu-containing SSZ-13 in the selective ammonia oxidation into nitrogen and water vapor (NH3-SCO). The dynamics in the NH3-SCR-DeNO x and NH3-SCO fields make this review timely.

In situ DRIFT studies on N2O formation over Cu-functionalized zeolites during ammonia-SCR

The influence of the zeolite framework structure on the formation of N2O during ammonia-SCR of NOx was studied for three different copper-functionalized zeolite samples, namely Cu-SSZ-13 (CHA), Cu-ZSM-5 (MFI), and Cu-BEA (BEA).