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Li Y, Yu W, Ruan Q, Li K, Guo X, Bai Z, Chen J. Enhanced High-Performance iPP/TPU/MWCNT Nanocomposite for Electromagnetic Interference Shielding. Polymers (Basel) 2024; 16:1837. [PMID: 39000692 PMCID: PMC11244000 DOI: 10.3390/polym16131837] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 05/23/2024] [Revised: 06/22/2024] [Accepted: 06/25/2024] [Indexed: 07/17/2024] Open
Abstract
The rapid development of electronic communication technology has led to an undeniable issue of electromagnetic pollution, prompting widespread attention from researchers to the study of electromagnetic shielding materials. Herein, a simple and feasible method of melt blending was applied to prepare iPP/TPU/MWCNT nanocomposites with excellent electromagnetic shielding performance. The addition of maleic anhydride-grafted polypropylene (PP-g-MAH) effectively improved the interface compatibility of iPP and TPU. A double continuous structure within the matrix was achieved by controlling the iPP/TPU ratio at 4:6, while the incorporation of multi-walled carbon nanotubes endowed the composites with improved electromagnetic shielding properties. Furthermore, by regulating the addition sequence of raw materials during the melt-blending process, a selective distribution of carbon nanotubes in the TPU matrix was achieved, thereby constructing interconnected conductive networks within the composites, significantly enhancing the electromagnetic shielding performance of iPP/TPU/MWCNTs, which achieved a maximum EMI shielding efficiency of 37.8 dB at an iPP/TPU ratio of 4:6 and an MWCNT concentration of 10 wt.%.
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Affiliation(s)
- Yanru Li
- School of Materials Science and Engineering, Zhengzhou University, Zhengzhou 450001, China
| | - Wenting Yu
- School of Materials Science and Engineering, Zhengzhou University, Zhengzhou 450001, China
| | - Qian Ruan
- School of Materials Science and Engineering, Zhengzhou University, Zhengzhou 450001, China
| | - Kun Li
- School of Materials Science and Engineering, Zhengzhou University, Zhengzhou 450001, China
| | - Xiaoqin Guo
- School of Mechatronics Engineering, Zhengzhou University of Aeronautics, Zhengzhou 450046, China
| | - Zhongyi Bai
- School of Mechatronics Engineering, Zhengzhou University of Aeronautics, Zhengzhou 450046, China
| | - Jingbo Chen
- School of Materials Science and Engineering, Zhengzhou University, Zhengzhou 450001, China
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Wu B, Xie Z, Shi Q, Yang J, Park CB, Gong P, Li G. Two-dimensional MXene nanosheets on nano-scale fibrils in hierarchical porous structure to achieve ultra-high sensitivity. NANOSCALE 2024; 16:6961-6972. [PMID: 38362794 DOI: 10.1039/d3nr05139k] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 02/17/2024]
Abstract
The complex hybrid nanostructure combining a two-dimensional (2D) conductive material and a hierarchical nanoscale skeleton plays an important role to enhance its piezoresistive sensitivity. To construct such a novel hybrid nanostructure, a piezoresistive sensor was designed with the following strategy to take the full advantages of 2D MXene and nanoscale fibrils: ethylene oxide propylene oxide random copolymer (EOPO) was grafted to ethylene-vinyl alcohol (EVOH) molecular chains and was foamed by an environmentally-friendly supercritical CO2 (scCO2) foaming technology to fabricate abundant nanoscale EVOH fibrils surrounding micropores; MXene featured as a 2D structure of nanoscale size that strongly interacted with this hierarchical nanoscale skeleton, and MXene not only convolved on nanoscale fibrils to generate bumps but also MXene covered the end of broken fibrils to build spots, and furthermore, MXene adhered on the soft EOPO embedded EVOH fibrils to form wrinkles, in which these bumps, spots and wrinkles assembled by highly conductive 2D MXene offered sufficient contacts when the hierarchical nanoscale skeleton was compressed (these contacts would then destruct when the skeleton recovered). Such an elaborated hybrid nanostructural design exploits the full potential of 2D MXene and hence achieves an ultra-high sensitivity of 6895.0 kPa-1 for this fabricated MXene piezoresistive sensor.
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Affiliation(s)
- Bingjie Wu
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan, 610065, People's Republic of China.
- Jiangsu JITRI Advanced Polymer Materials Research Institute, Tengfei Building, 88 Jiangmiao Road, Jiangbei New District, Nanjing, Jiangsu, 211800, People's Republic of China
| | - Zhenghui Xie
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan, 610065, People's Republic of China.
| | - Qiwu Shi
- College of Materials Science and Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan, 610065, People's Republic of China
| | - Junlong Yang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan, 610065, People's Republic of China.
| | - Chul B Park
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan, 610065, People's Republic of China.
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, Ontario, Canada, M5S 3G8
| | - Pengjian Gong
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan, 610065, People's Republic of China.
| | - Guangxian Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan, 610065, People's Republic of China.
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Ma H, Fashandi M, Rejeb ZB, Ming X, Liu Y, Gong P, Li G, Park CB. Efficient Electromagnetic Wave Absorption and Thermal Infrared Stealth in PVTMS@MWCNT Nano-Aerogel via Abundant Nano-Sized Cavities and Attenuation Interfaces. NANO-MICRO LETTERS 2023; 16:20. [PMID: 37975901 PMCID: PMC10656378 DOI: 10.1007/s40820-023-01218-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Track Full Text] [Subscribe] [Scholar Register] [Received: 06/23/2023] [Accepted: 09/28/2023] [Indexed: 11/19/2023]
Abstract
Pre-polymerized vinyl trimethoxy silane (PVTMS)@MWCNT nano-aerogel system was constructed via radical polymerization, sol-gel transition and supercritical CO2 drying. The fabricated organic-inorganic hybrid PVTMS@MWCNT aerogel structure shows nano-pore size (30-40 nm), high specific surface area (559 m2 g-1), high void fraction (91.7%) and enhanced mechanical property: (1) the nano-pore size is beneficial for efficiently blocking thermal conduction and thermal convection via Knudsen effect (beneficial for infrared (IR) stealth); (2) the heterogeneous interface was beneficial for IR reflection (beneficial for IR stealth) and MWCNT polarization loss (beneficial for electromagnetic wave (EMW) attenuation); (3) the high void fraction was beneficial for enhancing thermal insulation (beneficial for IR stealth) and EMW impedance match (beneficial for EMW attenuation). Guided by the above theoretical design strategy, PVTMS@MWCNT nano-aerogel shows superior EMW absorption property (cover all Ku-band) and thermal IR stealth property (ΔT reached 60.7 °C). Followed by a facial combination of the above nano-aerogel with graphene film of high electrical conductivity, an extremely high electromagnetic interference shielding material (66.5 dB, 2.06 mm thickness) with superior absorption performance of an average absorption-to-reflection (A/R) coefficient ratio of 25.4 and a low reflection bandwidth of 4.1 GHz (A/R ratio more than 10) was experimentally obtained in this work.
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Affiliation(s)
- Haoyu Ma
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, 610065, Sichuan, People's Republic of China
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, ON, M5S 3G8, Canada
- Jiangsu JITRI Advanced Polymer Materials Research Institute, Tengfei Building, 88 Jiangmiao Road, Jiangbei New District, Nanjing, 211800, Jiangsu, People's Republic of China
| | - Maryam Fashandi
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, ON, M5S 3G8, Canada
| | - Zeineb Ben Rejeb
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, ON, M5S 3G8, Canada
| | - Xin Ming
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, International Research Center for X Polymers, Zhejiang University, 38 Zheda Road, Hangzhou, 310027, People's Republic of China
| | - Yingjun Liu
- MOE Key Laboratory of Macromolecular Synthesis and Functionalization, Department of Polymer Science and Engineering, International Research Center for X Polymers, Zhejiang University, 38 Zheda Road, Hangzhou, 310027, People's Republic of China
| | - Pengjian Gong
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, 610065, Sichuan, People's Republic of China.
| | - Guangxian Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, 610065, Sichuan, People's Republic of China
| | - Chul B Park
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, 610065, Sichuan, People's Republic of China.
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, ON, M5S 3G8, Canada.
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Ma L, Wei L, Hamidinejad M, Park CB. Layered polymer composite foams for broadband ultra-low reflectance EMI shielding: a computationally guided fabrication approach. MATERIALS HORIZONS 2023; 10:4423-4437. [PMID: 37486618 DOI: 10.1039/d3mh00632h] [Citation(s) in RCA: 2] [Impact Index Per Article: 2.0] [Reference Citation Analysis] [Abstract] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 07/25/2023]
Abstract
The development of layered polymer composites and foams offers a promising solution for achieving effective electromagnetic interference (EMI) shielding while minimizing secondary electromagnetic pollution. However, the current fabrication process is largely based on trial and error, with limited focus on optimizing geometry and microstructure. This often results in suboptimal electromagnetic wave reflection and the use of unnecessarily thick samples. In this study, an input impedance model was employed to guide the fabrication of layered PVDF composite foams. This approach optimized the void fraction (VF) and the thickness of each layer to achieve broadband low reflection. Moreover, hybrid heterostructures of SiCnw@MXene were incorporated into the PVDF composite foams as an absorption layer, while the conductive PVDF/CNT composite foams served as a shielding layer. Directed by theoretical computations, we found that combining 2.2 mm of PVDF/SiCnw@MXene composite foam (50% VF) and 1.6 mm of PVDF/CNT composite yielded EMI shielding effectiveness of 45 dB, with an average reflectivity (R) of 0.03 and an effective absorption bandwidth of 5.54 GHz (for R < 0.1) over the Ku-band (12.4-18 GHz). Importantly, the corresponding peak R was only 0.000017. Our work showcases a theoretically guided approach for developing absorption-dominant EMI shielding materials with broadband ultra-low reflection, paving the way for cutting-edge applications.
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Affiliation(s)
- Li Ma
- Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, Ontario M5S 3G8, Canada.
| | - Linfeng Wei
- Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, Ontario M5S 3G8, Canada.
| | - Mahdi Hamidinejad
- Department of Mechanical Engineering, University of Alberta, 9211-116 Street NW, Edmonton, AB T6G1H9, Canada.
- Department of Chemical and Materials Engineering, University of Alberta, 9211-116 Street NW, Edmonton, AB T6G1H9, Canada.
| | - Chul B Park
- Department of Mechanical and Industrial Engineering, University of Toronto, 5 King's College Road, Toronto, Ontario M5S 3G8, Canada.
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Qin Q, Hu Y, Guo S, Yang Y, Lei T, Cui Z, Wang H, Qin S. PVDF-based composites for electromagnetic shielding application: a review. JOURNAL OF POLYMER RESEARCH 2023. [DOI: 10.1007/s10965-023-03506-y] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 03/31/2023]
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Jin B, Zhang B, Ma H, Zhang X, Gong P, Niu Y, Park CB, Li G. Optimization of Electrical, Dielectric, and Electromagnetic Response in Nanocomposite Foam by Balancing Carbon Nanotube Restricted Orientation and Selective Distribution. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c03246] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Bihui Jin
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
- Jiangsu JITRI Advanced Polymer Materials Research Institute, Tengfei Building, 88 Jiangmiao Road, Jiangbei New District, Nanjing, Jiangsu 211800, People’s Republic of China
| | - Bowen Zhang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Haoyu Ma
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King’s College Road, Toronto, Ontario M5S 3G8, Canada
| | - Xutao Zhang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Pengjian Gong
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Yanhua Niu
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Chul B. Park
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King’s College Road, Toronto, Ontario M5S 3G8, Canada
| | - Guangxian Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
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7
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Supercritical carbon dioxide foaming for ultra-low dielectric loss perfluorinated foam. J CO2 UTIL 2022. [DOI: 10.1016/j.jcou.2022.102226] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/18/2022]
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8
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Li Y, Liu Y, Gong P, Niu Y, Park CB, Li G. Graphene-Embedded Hybrid Network Structure to Render Olefin Block Copolymer Foams with High Compression Performance. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c01198] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Yanting Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
- Jiangsu JITRI Advanced Polymer Materials Research Institute, Tengfei Building, 88 Jiangmiao Road, Jiangbei New District, Nanjing, Jiangsu 211800, People’s Republic of China
| | - Yunjie Liu
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Pengjian Gong
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Yanhua Niu
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Chul B. Park
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King’s College Road, Toronto, Ontario M5S 3G8, Canada
| | - Guangxian Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
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Zhang Q, Meng F, Li Y, Ma H, Gong P, Yang J, Park CB, Li G. Construction of a Two-Dimensional Response Network in Three-Dimensional Composites to Dramatically Enhance Sensor Sensitivity: A Simple, Feasible, and Green Regulating Strategy. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c01174] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Qiang Zhang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Feiran Meng
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Yanting Li
- Jiangsu JITRI Advanced Polymer Materials Research Institute, Tengfei Building, 88 Jiangmiao Road, Jiangbei New District, Nanjing, Jiangsu 211800, People’s Republic of China
| | - Haoyu Ma
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Pengjian Gong
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Junlong Yang
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
| | - Chul B. Park
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
- Microcellular Plastics Manufacturing Laboratory, Department of Mechanical and Industrial Engineering, University of Toronto, 5 King’s College Road, Toronto, Ontario M5S 3G8, Canada
| | - Guangxian Li
- College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, 24 Yihuan Road, Nanyiduan, Chengdu, Sichuan 610065, People’s Republic of China
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