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Le Q, Ma J, Bhattacharyya D, Zitney SE, Burgard AP. Design and Multiobjective Dynamic Optimization of Superheaters for Load-Following Operation in Pulverized Coal Power Plants. Ind Eng Chem Res 2024; 63:330-344. [PMID: 38223499 PMCID: PMC10785806 DOI: 10.1021/acs.iecr.3c02130] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 06/25/2023] [Revised: 12/05/2023] [Accepted: 12/06/2023] [Indexed: 01/16/2024]
Abstract
Pulverized coal power plants are increasingly participating in aggressive load-following markets, therefore necessitating the design and optimization of primary superheaters for flexible operations. These superheaters play a critical role in maintaining the final steam temperature of the steam turbine, but their high operating temperatures and pressures make them prone to failure. This study focuses on the optimal design of future-generation primary superheaters for a fast load-following operation. To achieve this, a detailed first-principles model of a primary superheater is developed along with submodels for stress and fatigue damage. Two single-objective optimization problems are solved: one for minimizing metal mass as a measure of capital cost and another for minimizing pressure drop on the steam side as a measure of operating cost. Since these objective functions conflict, a multiobjective optimization problem is executed using a weighted metric methodology. Results from these optimization studies show that the base case design can violate stress constraints during the aggressive load-following operation. However, by optimizing the design variables, it is possible to not only satisfy tight stress constraints but also achieve the desired number of allowable cycles and adhere to the steam outlet temperature constraint. In addition, the optimized design reduces either the metal mass or the steam-side pressure drop compared to that of the base case design. Importantly, this approach is not limited to primary superheaters alone but can also be applied to similar high-temperature heat exchangers in other applications.
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Affiliation(s)
- Quang
Minh Le
- Department
of Chemical and Biomedical Engineering, West Virginia University, Morgantown, West Virginia 26506, United States
| | - Jinliang Ma
- National
Energy Technology Laboratory, Pittsburgh, Pennsylvania 15236, United States
| | - Debangsu Bhattacharyya
- Department
of Chemical and Biomedical Engineering, West Virginia University, Morgantown, West Virginia 26506, United States
| | - Stephen E. Zitney
- Department
of Chemical and Biomedical Engineering, West Virginia University, Morgantown, West Virginia 26506, United States
- National
Energy Technology Laboratory, Morgantown, West Virginia 26507, United States
| | - Anthony P. Burgard
- National
Energy Technology Laboratory, Pittsburgh, Pennsylvania 15236, United States
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2
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Zhou P, Xu Z, Zhu X, Zhao J, Song C, Shao Z. Safe reinforcement learning method integrating process knowledge for real-time scheduling of gas supply network. Inf Sci (N Y) 2023. [DOI: 10.1016/j.ins.2023.02.084] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 03/09/2023]
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3
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Baader FJ, Althaus P, Bardow A, Dahmen M. Demand response for flat nonlinear MIMO processes using dynamic ramping constraints. Comput Chem Eng 2023. [DOI: 10.1016/j.compchemeng.2023.108171] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/17/2023]
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4
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Process as a battery: Electricity price aware optimal operation of zeolite crystallization in a continuous oscillatory baffled reactor. Comput Chem Eng 2023. [DOI: 10.1016/j.compchemeng.2023.108143] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 02/04/2023]
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5
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Kwon H, Do TN, Won W, Kim J. An optimization model for the market-responsive operation of naphtha cracking process with price prediction. Chem Eng Res Des 2022. [DOI: 10.1016/j.cherd.2022.10.021] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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6
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Santander O, Giannikopoulos I, Stadtherr MA, Baldea M. An Integrated Stochastic Deep Learning–Short-Term Production Scheduling–Optimal Control Framework for General Batch Processes. Ind Eng Chem Res 2022. [DOI: 10.1021/acs.iecr.2c02638] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Omar Santander
- McKetta Department of Chemical Engineering, The University of Texas at Austin, 200 East Dean Keeton Street, Austin, Texas78712-1589, United States
| | - Ioannis Giannikopoulos
- McKetta Department of Chemical Engineering, The University of Texas at Austin, 200 East Dean Keeton Street, Austin, Texas78712-1589, United States
| | - Mark A. Stadtherr
- McKetta Department of Chemical Engineering, The University of Texas at Austin, 200 East Dean Keeton Street, Austin, Texas78712-1589, United States
| | - Michael Baldea
- McKetta Department of Chemical Engineering, The University of Texas at Austin, 200 East Dean Keeton Street, Austin, Texas78712-1589, United States
- Oden Institute for Computational Engineering and Sciences, The University of Texas at Austin, 201 East 24th Street, Austin, Texas78712-1229United States
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7
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Tang X, Baldea M. A grid view on the dynamics of processes participating in demand response programs. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2022.108070] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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8
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Energy-aware enterprise-wide optimization and clean energy in the industrial gas industry. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2022.107927] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/19/2022]
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9
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Mitrai I, Daoutidis P. A multicut generalized benders decomposition approach for the integration of process operations and dynamic optimization for continuous systems. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2022.107859] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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10
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Dering D, Swartz CL. A stochastic optimization framework for integrated scheduling and control under demand uncertainty. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2022.107931] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/03/2022]
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11
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Baader FJ, Bardow A, Dahmen M. Simultaneous mixed‐integer dynamic scheduling of processes and their energy systems. AIChE J 2022. [DOI: 10.1002/aic.17741] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/09/2022]
Affiliation(s)
- Florian Joseph Baader
- Institute of Energy and Climate Research, Energy Systems Engineering (IEK‐10) Forschungszentrum Jülich GmbH Jülich Germany
- Faculty of Mechanical Engineering RWTH Aachen University Aachen Germany
| | - André Bardow
- Institute of Energy and Climate Research, Energy Systems Engineering (IEK‐10) Forschungszentrum Jülich GmbH Jülich Germany
- Energy & Process Systems Engineering ETH Zürich Zürich Switzerland
- Institute of Technical Thermodynamics RWTH Aachen University Aachen Germany
| | - Manuel Dahmen
- Institute of Energy and Climate Research, Energy Systems Engineering (IEK‐10) Forschungszentrum Jülich GmbH Jülich Germany
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12
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Kelley MT, Tsay C, Cao Y, Wang Y, Flores-Cerrillo J, Baldea M. A data-driven linear formulation of the optimal demand response scheduling problem for an industrial air separation unit. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117468] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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13
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Kender R, Rößler F, Wunderlich B, Pottmann M, Thomas I, Ecker A, Rehfeldt S, Klein H. Improving the Load Flexibility of Industrial Air Separation Units Using a
Pressure‐Driven
Digital Twin. AIChE J 2022. [DOI: 10.1002/aic.17692] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Affiliation(s)
- Robert Kender
- Department of Energy and Process Engineering, TUM School of Engineering and Design Institute of Plant and Process Technology, Technical University of Munich Garching Germany
| | - Felix Rößler
- Department of Energy and Process Engineering, TUM School of Engineering and Design Institute of Plant and Process Technology, Technical University of Munich Garching Germany
- Linde GmbH, Linde Engineering Pullach Germany
| | | | | | - Ingo Thomas
- Linde GmbH, Linde Engineering Pullach Germany
| | | | - Sebastian Rehfeldt
- Department of Energy and Process Engineering, TUM School of Engineering and Design Institute of Plant and Process Technology, Technical University of Munich Garching Germany
| | - Harald Klein
- Department of Energy and Process Engineering, TUM School of Engineering and Design Institute of Plant and Process Technology, Technical University of Munich Garching Germany
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14
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Thebelt A, Wiebe J, Kronqvist J, Tsay C, Misener R. Maximizing information from chemical engineering data sets: Applications to machine learning. Chem Eng Sci 2022. [DOI: 10.1016/j.ces.2022.117469] [Citation(s) in RCA: 2] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/03/2023]
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15
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Di Pretoro A, Bruns B, Negny S, Grünewald M, Riese J. Demand Response Scheduling Using Derivative-Based Dynamic Surrogate Models. Comput Chem Eng 2022. [DOI: 10.1016/j.compchemeng.2022.107711] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/26/2022]
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16
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Kelley MT, Do TT, Baldea M. Evaluating the demand response potential of ammonia plants. AIChE J 2022. [DOI: 10.1002/aic.17552] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Morgan T. Kelley
- McKetta Department of Chemical Engineering The University of Texas at Austin Austin Texas USA
| | - Tam T. Do
- McKetta Department of Chemical Engineering The University of Texas at Austin Austin Texas USA
| | - Michael Baldea
- McKetta Department of Chemical Engineering The University of Texas at Austin Austin Texas USA
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17
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Bruns B, Di Pretoro A, Grünewald M, Riese J. Indirect Demand Response Potential of Large-Scale Chemical Processes. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c03925] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Bastian Bruns
- Ruhr University Bochum, Faculty of Mechanical Engineering, Laboratory of Fluid Separations, Universitätsstraße 150, 44801 Bochum, Germany
| | - Alessandro Di Pretoro
- Laboratoire de Génie Chimique, Université de Toulouse, CNRS/INP/UPS, Toulouse 31400, France
| | - Marcus Grünewald
- Ruhr University Bochum, Faculty of Mechanical Engineering, Laboratory of Fluid Separations, Universitätsstraße 150, 44801 Bochum, Germany
| | - Julia Riese
- Ruhr University Bochum, Faculty of Mechanical Engineering, Laboratory of Fluid Separations, Universitätsstraße 150, 44801 Bochum, Germany
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18
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Mitrai I, Daoutidis P. Efficient Solution of Enterprise-Wide Optimization Problems Using Nested Stochastic Blockmodeling. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c01570] [Citation(s) in RCA: 2] [Impact Index Per Article: 0.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Ilias Mitrai
- Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, Minnesota 55455, United States
| | - Prodromos Daoutidis
- Department of Chemical Engineering and Materials Science, University of Minnesota, Minneapolis, Minnesota 55455, United States
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19
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Long-term hybrid prediction method based on multiscale decomposition and granular computing for oxygen supply network. Comput Chem Eng 2021. [DOI: 10.1016/j.compchemeng.2021.107442] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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20
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Bhosekar A, Badejo O, Ierapetritou M. Modular supply chain optimization considering demand uncertainty to manage risk. AIChE J 2021. [DOI: 10.1002/aic.17367] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/09/2023]
Affiliation(s)
| | - Oluwadare Badejo
- Department of Chemical and Biomolecular Engineering University of Delaware Newark Delaware USA
| | - Marianthi Ierapetritou
- Department of Chemical and Biomolecular Engineering University of Delaware Newark Delaware USA
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21
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Kender R, Kaufmann F, Rößler F, Wunderlich B, Golubev D, Thomas I, Ecker AM, Rehfeldt S, Klein H. Development of a digital twin for a flexible air separation unit using a pressure-driven simulation approach. Comput Chem Eng 2021. [DOI: 10.1016/j.compchemeng.2021.107349] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/08/2023]
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22
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Sansana J, Joswiak MN, Castillo I, Wang Z, Rendall R, Chiang LH, Reis MS. Recent trends on hybrid modeling for Industry 4.0. Comput Chem Eng 2021. [DOI: 10.1016/j.compchemeng.2021.107365] [Citation(s) in RCA: 9] [Impact Index Per Article: 3.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/07/2023]
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23
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Klein H, Fritsch P, Haider P, Kender R, Rößler F, Rehfeldt S, Freko P, Hoffmann R, Thomas I, Wunderlich B. Flexible Operation of Air Separation Units. CHEMBIOENG REVIEWS 2021. [DOI: 10.1002/cben.202100023] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 01/07/2023]
Affiliation(s)
- Harald Klein
- Technical University of Munich Faculty of Mechanical Engineering Institute of Plant and Process Technology Boltzmannstrasse 15 85748 Garching bei München Germany
| | - Philipp Fritsch
- Technical University of Munich Faculty of Mechanical Engineering Institute of Plant and Process Technology Boltzmannstrasse 15 85748 Garching bei München Germany
| | - Patrick Haider
- Technical University of Munich Faculty of Mechanical Engineering Institute of Plant and Process Technology Boltzmannstrasse 15 85748 Garching bei München Germany
| | - Robert Kender
- Technical University of Munich Faculty of Mechanical Engineering Institute of Plant and Process Technology Boltzmannstrasse 15 85748 Garching bei München Germany
| | - Felix Rößler
- Technical University of Munich Faculty of Mechanical Engineering Institute of Plant and Process Technology Boltzmannstrasse 15 85748 Garching bei München Germany
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Strasse 6–14 82049 Pullach Germany
| | - Sebastian Rehfeldt
- Technical University of Munich Faculty of Mechanical Engineering Institute of Plant and Process Technology Boltzmannstrasse 15 85748 Garching bei München Germany
| | - Pascal Freko
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Strasse 6–14 82049 Pullach Germany
| | - Rainer Hoffmann
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Strasse 6–14 82049 Pullach Germany
| | - Ingo Thomas
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Strasse 6–14 82049 Pullach Germany
| | - Bernd Wunderlich
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Strasse 6–14 82049 Pullach Germany
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24
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Wu Y, Maravelias CT. A general framework and optimization models for the scheduling of continuous chemical processes. AIChE J 2021. [DOI: 10.1002/aic.17344] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Affiliation(s)
- Yaqing Wu
- Department of Chemical & Biological Engineering University of Wisconsin‐Madison Madison Wisconsin USA
| | - Christos T. Maravelias
- Department of Chemical & Biological Engineering Princeton University Princeton New Jersey USA
- Andlinger Center for Energy and Environment Princeton University Princeton New Jersey USA
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25
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Pablos C, Merino A, Acebes LF, Pitarch JL, Biegler LT. Dynamic optimization approach to coordinate industrial production and cogeneration operation under electricity price fluctuations. Comput Chem Eng 2021. [DOI: 10.1016/j.compchemeng.2021.107292] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
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26
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Misra S, Pravin PS, Gudi RD, Bhartiya S. Integration of Supply and Demand Side Management Using Renewable Power Sources: Application on an Air Separation Plant. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.0c05810] [Citation(s) in RCA: 8] [Impact Index Per Article: 2.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Shamik Misra
- Chemical Engineering Department, Indian Institute of Technology, Bombay, Mumbai, India
| | - P. S. Pravin
- Chemical Engineering Department, Indian Institute of Technology, Bombay, Mumbai, India
| | - Ravindra D. Gudi
- Chemical Engineering Department, Indian Institute of Technology, Bombay, Mumbai, India
| | - Sharad Bhartiya
- Chemical Engineering Department, Indian Institute of Technology, Bombay, Mumbai, India
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27
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Pistikopoulos EN, Tian Y, Bindlish R. Operability and control in process intensification and modular design: Challenges and opportunities. AIChE J 2021. [DOI: 10.1002/aic.17204] [Citation(s) in RCA: 11] [Impact Index Per Article: 3.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/26/2022]
Affiliation(s)
- Efstratios N. Pistikopoulos
- Artie McFerrin Department of Chemical Engineering Texas A&M University College Station Texas USA
- Texas A&M Energy Institute, Texas A&M University College Station Texas USA
| | - Yuhe Tian
- Artie McFerrin Department of Chemical Engineering Texas A&M University College Station Texas USA
- Texas A&M Energy Institute, Texas A&M University College Station Texas USA
| | - Rahul Bindlish
- Engineering Solutions Technology Center, The Dow Chemical Company Texas USA
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28
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Otashu JI, Seo K, Baldea M. Cooperative optimal power flow with flexible chemical process loads. AIChE J 2021. [DOI: 10.1002/aic.17159] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/07/2022]
Affiliation(s)
- Joannah I. Otashu
- McKetta Department of Chemical Engineering The University of Texas at Austin Austin Texas USA
| | - Kyeongjun Seo
- McKetta Department of Chemical Engineering The University of Texas at Austin Austin Texas USA
| | - Michael Baldea
- McKetta Department of Chemical Engineering The University of Texas at Austin Austin Texas USA
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29
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Bhosekar A, Ierapetritou M. A framework for supply chain optimization for modular manufacturing with production feasibility analysis. Comput Chem Eng 2021. [DOI: 10.1016/j.compchemeng.2020.107175] [Citation(s) in RCA: 14] [Impact Index Per Article: 4.7] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
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30
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Basán NP, Cóccola ME, Dondo RG, Guarnaschelli A, Schweickardt GA, Méndez CA. A reactive-iterative optimization algorithm for scheduling of air separation units under uncertainty in electricity prices. Comput Chem Eng 2020. [DOI: 10.1016/j.compchemeng.2020.107050] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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31
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Esche E, Repke J. Dynamic Process Operation Under Demand Response – A Review of Methods and Tools. CHEM-ING-TECH 2020. [DOI: 10.1002/cite.202000091] [Citation(s) in RCA: 4] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/07/2023]
Affiliation(s)
- Erik Esche
- Technische Universität Berlin Fachgebiet Dynamik und Betrieb technischer Anlagen Straße des 17. Juni 135 10623 Berlin Germany
| | - Jens‐Uwe Repke
- Technische Universität Berlin Fachgebiet Dynamik und Betrieb technischer Anlagen Straße des 17. Juni 135 10623 Berlin Germany
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32
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Klein H, Fritsch P, Haider P, Kender R, Rößler F, Rehfeldt S, Freko P, Hoffmann R, Thomas I, Wunderlich B. Flexibler Betrieb von Luftzerlegungsanlagen. CHEM-ING-TECH 2020. [DOI: 10.1002/cite.202000054] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
Affiliation(s)
- Harald Klein
- Technische Universität München Lehrstuhl für Anlagen- und Prozesstechnik Boltzmannstraße 15 85748 Garching bei München Deutschland
| | - Philipp Fritsch
- Technische Universität München Lehrstuhl für Anlagen- und Prozesstechnik Boltzmannstraße 15 85748 Garching bei München Deutschland
| | - Patrick Haider
- Technische Universität München Lehrstuhl für Anlagen- und Prozesstechnik Boltzmannstraße 15 85748 Garching bei München Deutschland
| | - Robert Kender
- Technische Universität München Lehrstuhl für Anlagen- und Prozesstechnik Boltzmannstraße 15 85748 Garching bei München Deutschland
| | - Felix Rößler
- Technische Universität München Lehrstuhl für Anlagen- und Prozesstechnik Boltzmannstraße 15 85748 Garching bei München Deutschland
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Straße 6–14 82049 Pullach Deutschland
| | - Sebastian Rehfeldt
- Technische Universität München Lehrstuhl für Anlagen- und Prozesstechnik Boltzmannstraße 15 85748 Garching bei München Deutschland
| | - Pascal Freko
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Straße 6–14 82049 Pullach Deutschland
| | - Rainer Hoffmann
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Straße 6–14 82049 Pullach Deutschland
| | - Ingo Thomas
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Straße 6–14 82049 Pullach Deutschland
| | - Bernd Wunderlich
- Linde GmbH Linde Engineering Dr.-Carl-von-Linde-Straße 6–14 82049 Pullach Deutschland
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33
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Schäfer P, Caspari A, Schweidtmann AM, Vaupel Y, Mhamdi A, Mitsos A. The Potential of Hybrid Mechanistic/Data‐Driven Approaches for Reduced Dynamic Modeling: Application to Distillation Columns. CHEM-ING-TECH 2020. [DOI: 10.1002/cite.202000048] [Citation(s) in RCA: 9] [Impact Index Per Article: 2.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/10/2022]
Affiliation(s)
- Pascal Schäfer
- RWTH Aachen University Process Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
| | - Adrian Caspari
- RWTH Aachen University Process Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
| | - Artur M. Schweidtmann
- RWTH Aachen University Process Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
| | - Yannic Vaupel
- RWTH Aachen University Process Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
| | - Adel Mhamdi
- RWTH Aachen University Process Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
| | - Alexander Mitsos
- RWTH Aachen University Process Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
- JARA-Energy Templergraben 55 52056 Aachen Germany
- Forschungszentrum Jülich GmbH Institute of Energy and Climate Research: Energy Systems Engineering (IEK-10) Wilhelm-Johnen-Straße 52425 Jülich Germany
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34
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Schäfer P, Daun TM, Mitsos A. Do investments in flexibility enhance sustainability? A simulative study considering the German electricity sector. AIChE J 2020. [DOI: 10.1002/aic.17010] [Citation(s) in RCA: 6] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Affiliation(s)
- Pascal Schäfer
- RWTH Aachen University, AVT ‐ Aachener Verfahrenstechnik, Process Systems Engineering Aachen Germany
| | - Torben M. Daun
- RWTH Aachen University, AVT ‐ Aachener Verfahrenstechnik, Process Systems Engineering Aachen Germany
| | - Alexander Mitsos
- RWTH Aachen University, AVT ‐ Aachener Verfahrenstechnik, Process Systems Engineering Aachen Germany
- JARA‐ENERGY Aachen Germany
- Forschungszentrum Jülich, Energy Systems Engineering (IEK‐10) Jülich Germany
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35
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Schäfer P, Schweidtmann AM, Mitsos A. Nonlinear scheduling with time‐variable electricity prices using sensitivity‐based truncations of wavelet transforms. AIChE J 2020. [DOI: 10.1002/aic.16986] [Citation(s) in RCA: 3] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
Affiliation(s)
- Pascal Schäfer
- RWTH Aachen University AVT—Aachener Verfahrenstechnik, Process Systems Engineering Aachen Germany
| | - Artur M. Schweidtmann
- RWTH Aachen University AVT—Aachener Verfahrenstechnik, Process Systems Engineering Aachen Germany
| | - Alexander Mitsos
- RWTH Aachen University AVT—Aachener Verfahrenstechnik, Process Systems Engineering Aachen Germany
- JARA‐ENERGY Aachen Germany
- Forschungszentrum Jülich, Energy Systems Engineering (IEK‐10) Jülich Germany
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Kelley MT, Baldick R, Baldea M. Demand response scheduling under uncertainty: Chance‐constrained framework and application to an air separation unit. AIChE J 2020. [DOI: 10.1002/aic.16273] [Citation(s) in RCA: 18] [Impact Index Per Article: 4.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
Affiliation(s)
- Morgan T. Kelley
- McKetta Department of Chemical Engineering The University of Texas at Austin Austin Texas USA
| | - Ross Baldick
- Department of Electrical and Computer Engineering The University of Texas at Austin Austin Texas USA
| | - Michael Baldea
- McKetta Department of Chemical Engineering The University of Texas at Austin Austin Texas USA
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Abstract
We review the impact of control systems and strategies on the energy efficiency of chemical processes. We show that, in many ways, good control performance is a necessary but not sufficient condition for energy efficiency. The direct effect of process control on energy efficiency is manyfold: Reducing output variability allows for operating chemical plants closer to their limits, where the energy/economic optima typically lie. Further, good control enables novel, transient operating strategies, such as conversion smoothing and demand response. Indirectly, control systems are key to the implementation and operation of more energy-efficient plant designs, as dictated by the process integration and intensification paradigms. These conclusions are supported with references to numerous examples from the literature.
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Affiliation(s)
- Jodie M Simkoff
- McKetta Department of Chemical Engineering, The University of Texas at Austin, Austin, Texas 78712, USA; , , , ,
| | - Fernando Lejarza
- McKetta Department of Chemical Engineering, The University of Texas at Austin, Austin, Texas 78712, USA; , , , ,
| | - Morgan T Kelley
- McKetta Department of Chemical Engineering, The University of Texas at Austin, Austin, Texas 78712, USA; , , , ,
| | - Calvin Tsay
- McKetta Department of Chemical Engineering, The University of Texas at Austin, Austin, Texas 78712, USA; , , , ,
| | - Michael Baldea
- McKetta Department of Chemical Engineering, The University of Texas at Austin, Austin, Texas 78712, USA; , , , ,
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38
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Brée LC, Bulan A, Herding R, Kuhlmann J, Mitsos A, Perrey K, Roh K. Techno-Economic Comparison of Flexibility Options in Chlorine Production. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.0c01775] [Citation(s) in RCA: 10] [Impact Index Per Article: 2.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Luisa C. Brée
- Process Systems Engineering (AVT.SVT), RWTH Aachen University, 52074 Aachen, Germany
| | | | - Robert Herding
- Process Systems Engineering (AVT.SVT), RWTH Aachen University, 52074 Aachen, Germany
| | - Jonas Kuhlmann
- Process Systems Engineering (AVT.SVT), RWTH Aachen University, 52074 Aachen, Germany
| | - Alexander Mitsos
- Process Systems Engineering (AVT.SVT), RWTH Aachen University, 52074 Aachen, Germany
- JARA-ENERGY, 52056 Aachen, Germany
- Energy Systems Engineering (IEK-10), Forschungszentrum Jülich, 52425 Jülich, Germany
| | - Karen Perrey
- Covestro Deutschland AG, 51365 Leverkusen, Germany
| | - Kosan Roh
- Process Systems Engineering (AVT.SVT), RWTH Aachen University, 52074 Aachen, Germany
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39
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Liu Y, Fan Y, Palazoglu A, El‐Farra NH. A flexible design framework for process systems under demand‐side management. AIChE J 2020. [DOI: 10.1002/aic.16249] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/12/2022]
Affiliation(s)
- Yu Liu
- Department of Chemical EngineeringUniversity of California Davis California USA
| | - Yueyue Fan
- Department of Civil and Environmental EngineeringUniversity of California Davis California USA
| | - Ahmet Palazoglu
- Department of Chemical EngineeringUniversity of California Davis California USA
| | - Nael H. El‐Farra
- Department of Chemical EngineeringUniversity of California Davis California USA
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40
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Simkoff JM, Baldea M. Stochastic Scheduling and Control Using Data-Driven Nonlinear Dynamic Models: Application to Demand Response Operation of a Chlor-Alkali Plant. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.9b06866] [Citation(s) in RCA: 19] [Impact Index Per Article: 4.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Jodie M. Simkoff
- McKetta Department of Chemical Engineering, The University of Texas at Austin 200 East Dean Keeton Street, Stop C0400, Austin, Texas 78712, United States
| | - Michael Baldea
- McKetta Department of Chemical Engineering, The University of Texas at Austin 200 East Dean Keeton Street, Stop C0400, Austin, Texas 78712, United States
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41
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Tsimopoulos EG, Georgiadis MC. Withholding strategies for a conventional and wind generation portfolio in a joint energy and reserve pool market: A gaming-based approach. Comput Chem Eng 2020. [DOI: 10.1016/j.compchemeng.2019.106692] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/27/2022]
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42
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Dias LS, Ierapetritou MG. Integration of planning, scheduling and control problems using data-driven feasibility analysis and surrogate models. Comput Chem Eng 2020. [DOI: 10.1016/j.compchemeng.2019.106714] [Citation(s) in RCA: 11] [Impact Index Per Article: 2.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/05/2023]
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Burre J, Bongartz D, Brée L, Roh K, Mitsos A. Power‐to‐X: Between Electricity Storage, e‐Production, and Demand Side Management. CHEM-ING-TECH 2020. [DOI: 10.1002/cite.201900102] [Citation(s) in RCA: 21] [Impact Index Per Article: 5.3] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 12/21/2022]
Affiliation(s)
- Jannik Burre
- RWTH Aachen UniversityProcess Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
| | - Dominik Bongartz
- RWTH Aachen UniversityProcess Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
| | - Luisa Brée
- RWTH Aachen UniversityProcess Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
| | - Kosan Roh
- RWTH Aachen UniversityProcess Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
| | - Alexander Mitsos
- RWTH Aachen UniversityProcess Systems Engineering (AVT.SVT) Forckenbeckstraße 51 52074 Aachen Germany
- JARA-ENERGY Templergraben 55 52056 Aachen Germany
- Forschungszentrum JülichEnergy Systems Engineering (IEK-10) Wilhelm-Johnen-Straße 52425 Jülich Germany
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45
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Wavelet-based grid-adaptation for nonlinear scheduling subject to time-variable electricity prices. Comput Chem Eng 2020. [DOI: 10.1016/j.compchemeng.2019.106598] [Citation(s) in RCA: 7] [Impact Index Per Article: 1.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 01/06/2023]
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Shao F, Li X, Zhu L, Gong H, Chen X. Optimal Scheduling of the Multigrade Parallel Distillation Column System with a Continuous-Time Formulation. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b04258] [Citation(s) in RCA: 1] [Impact Index Per Article: 0.2] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/29/2022]
Affiliation(s)
- Fanglin Shao
- National Center for International Research on Quality-Targeted Process Optimization and Control, College of Control Science & Engineering, Zhejiang University, Hangzhou 310027, Zhejiang, China
- Department of Chemical Engineering, Queen’s University, 19 Division Street, Kingston K7L 3N6, Ontario, Canada
| | - Xiang Li
- Department of Chemical Engineering, Queen’s University, 19 Division Street, Kingston K7L 3N6, Ontario, Canada
| | - Lingyu Zhu
- College of Chemical Engineering, Zhejiang University of Technology, Hangzhou 310014, Zhejiang, China
| | - Han Gong
- Zhejiang Amino-Chem Co. Ltd., Shaoxing 312369, Zhejiang, China
| | - Xi Chen
- National Center for International Research on Quality-Targeted Process Optimization and Control, College of Control Science & Engineering, Zhejiang University, Hangzhou 310027, Zhejiang, China
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47
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Dias LS, Ierapetritou MG. 110th Anniversary: Integration of Scheduling and Robust Model Predictive Control. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b02545] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.8] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Lisia S. Dias
- Department of Chemical and Biochemical Engineering, Rutgers University, 98 Brett Road, Piscataway, New Jersey 08854, United States
| | - Marianthi G. Ierapetritou
- Department of Chemical and Biochemical Engineering, Rutgers University, 98 Brett Road, Piscataway, New Jersey 08854, United States
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48
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Parameterizations of data-driven nonlinear dynamic process models for fast scheduling calculations. Comput Chem Eng 2019. [DOI: 10.1016/j.compchemeng.2019.06.023] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/22/2022]
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49
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Dias LS, Ierapetritou MG. Optimal operation and control of intensified processes — challenges and opportunities. Curr Opin Chem Eng 2019. [DOI: 10.1016/j.coche.2018.12.008] [Citation(s) in RCA: 12] [Impact Index Per Article: 2.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/27/2022]
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Swartz CL, Kawajiri Y. Design for dynamic operation - A review and new perspectives for an increasingly dynamic plant operating environment. Comput Chem Eng 2019. [DOI: 10.1016/j.compchemeng.2019.06.002] [Citation(s) in RCA: 17] [Impact Index Per Article: 3.4] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 10/26/2022]
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