Effect of SiO2 Nanoparticles on Wax Crystallization and Flow Behavior of Model Crude Oil

Research Status and Challenges of Mechanism, Characterization, Performance Evaluation, and Type of Nano-Pour Point Depressants in Waxy Crude Oil

Nano-Pour point depressants have great potential to improve the low-temperature fluidity of waxy crude oil. This Review reviews the recent research progress of nano-pour point depressants in the field of crude oil pour point reduction. The effect and mechanism of nanocomposite pour point depressants are analyzed; the preparation, modification, and microstructure characterization of nanocomposite pour point depressants are introduced; the three main types of nano-pour point depressants, namely, silicon-based, carbon-based, and magnetic metal-based, are introduced; the results of the current research are outlined; and the challenges of the current research and possible directions of future research are also pointed out. The in-depth analysis of nano-pour point depressants and their potential to improve the low-temperature fluidity of waxy crude oil are reviewed in order to thoroughly analyze the mechanism of nano-pour point depressants and to prepare nano-pour point depressants that are more suitable for reducing crude oil coagulation.

SiO2-Based Nanofluids for the Inhibition of Wax Precipitation in Production Pipelines

Wax deposition in high-wax (waxy) crude oil has been an important challenge in the oil and gas industry due to the repercussions in flow assurance during oil extraction and transportation. However, the nanotechnology has emerged as a potential solution for the optimization of conventional wax removal and/or inhibition processes due to its exceptional performance in the alteration of wax morphology and co-crystallization behavior. In this sense, this study aims to study the performance of two commercial wax inhibitor treatments (WT1 and WT2) on the wax formation and crystallization due to the addition of SiO2 nanoparticles. Differential scanning calorimetry experiments and cold finger tests were carried out to study the effect of the WT on wax appearance temperature (WAT) and the wax inhibition efficiency (WIE) in a scenario with an initial temperature difference. In the first stage, the behavior of both WT in the inhibition of wax deposition was achieved, ranging in the concentration of the WT in the waxy crude (WC) oil from 5000 to 50,000 mg·L-1. Then, NanoWT was prepared by the addition of SiO2 nanoparticles on WT1 and WT2 for concentrations between 1000 and 500 mg·L-1, and the performance of the prepared NanoWT was studied at the best concentration of WIT in the absence of nanoparticles. Finally, the role of the nanofluid concentration in wax inhibition was accomplished for the best NanoWT. Selected NanoWT with nanoparticle dosage of 100 mg·L-1 added to WC oil at 5000 mg·L-1 displays reductions in WAT and WIE of 15.3 and 71.6 for NanoWT1 and -2.2 and 42.5% for NanoWT2. In flow loop experiments for the crude oil at temperatures above (30 °C) and below (16 °C), the WAT value indicates an increase of 8.3 times the pressure drops when the crude oil is flowing at a temperature below the WAT value. Therefore, when NanoWT1 is added to the crude oil, a reduction of 31.8% was found in the pressure drop in comparison with the scenario below the WAT value, ensuring the flow assurance in the pipeline in an unfavorable environment. Based on the pressure-drop method, a reduction greater than 5% in the wax deposit thickness confirms the wax deposition inhibitory character of the designed NanoWT.

Role of surfactants, polymers, nanoparticles, and its combination in inhibition of wax deposition and precipitation: A review

Oil wax deposition and precipitation are becoming a major problem during oil production, transportation, and refining. Deposition mitigation by chemical additives, like polymer and surfactants, are commonly used in the oil industry. Because there is no clarity in wax inhibition mechanisms of the additive with crude type and conditions, chemical wax inhibitors are still used in a trial-and-error manner in the oil fields, which is an expensive and inefficient methodology. Understanding the wax inhibition mechanism is important for the design of new inhibitors. This review aims to give an overview of the understanding and development of nanoparticle technology, surfactants, polymer, and their combination in the inhibition of wax deposition. The review looks into lab and pilot plant experiments reported in the recent literature, with more focus on the fundamentals of nanohybridization approaches in wax deposition control, testing methodologies (i.e., thermal, rheological, and morphological analysis), inhibition performance assessment, and mechanisms. The review begins with an overview of bibliometric analysis to shed light on the emerging areas in that field and also explore and analyze the large volumes of scientific data reported from 2000 to 2022 in this field. The performance parameters used for assessing the wax inhibitors in the laboratory are also summarized and addressed. Finally, the challenges and future remarks of the reported chemical inhibitors are reported in this paper. This review provides insights into the integration of nanomaterials into the existing technologies to overcome the existing challenges.

Mitigation and Remediation Technologies of Waxy Crude Oils’ Deposition within Transportation Pipelines: A Review

Deposition of wax is considered one of the most significant culprits in transporting petroleum crude oils, particularly at low temperatures. When lowering pressure and temperature during the flow of crude oil, the micelle structure of the crude oil is destabilized, allowing oil viscosity to increase and precipitating paraffin (wax) in the well tubulars and pipeline, which increase the complexity of this culprit. These deposited substances can lead to the plugging of production and flow lines, causing a decline in oil production and, subsequently, bulk economic risks for the oil companies. Hence, various approaches have been commercially employed to prevent or remediate wax deposition. However, further research is still going on to develop more efficient techniques. These techniques can be categorized into chemical, physical, and biological ones and hybridized or combined techniques that apply one or more of these techniques. This review focused on all these technologies and the advantages and disadvantages of these technologies.

Insights into Flow Improving for Waxy Crude Oil Doped with EVA/SiO2 Nanohybrids

Nanohybrid materials can significantly inhibit wax deposition and improve the fluidity of crude oil. However, the mechanisms behind wax resolving, crystal modification, and flow improving are still unclear owing to the complexity of crude oil. Here, we compared the effect of ethylene vinyl acetate (EVA) and nanohybrids composed of EVA and SiO₂ nanoparticles on wax crystallization and rheological behavior of Shengli waxy oil. Differential scanning calorimetry results indicate that SiO₂ nanoparticles boost the efficiency of EVA for reducing the wax appearance temperature of waxy crude oil. Thermo X-ray diffraction characterization demonstrates that EVA/SiO₂ nanohybrids cut down the crystal index of waxes, with the grain size of crystal cells decreased in (006) and (200) but increased in (110) cross sections. Polarized optical microscopy imaging reveals that EVA can modify the morphology of wax crystals to suppress the formation of wax gel, and nanohybrids serve as nucleuses to adsorb asphaltenes and resins, restraining the appearance of wax crystals. The rheological test shows that nanohybrids outperform EVA in decreasing the viscosity, inflection point, and yield stress of waxy crude oil. These findings help the understanding of flow improving by nanohybrid materials and offer guidelines for designing the new generation of wax inhibitors for safe transportation and flow assurance of waxy crude oil.