Electrophoretic Fabrication of an Al–Co3O4 Reactive Nanocomposite Coating and Its Application in a Microignitor

Simultaneously Altering the Energy Release and Promoting the Adhesive Force of an Electrophoretic Energetic Film with a Fluoropolymer

Energetic coatings have attracted a great deal of interest with respect to their compatibility and high energy and power density. However, their preparation by effective and inexpensive methods remains a challenge. In this work, electrophoretic deposition was investigated for the deposition of an Al/CuO thermite coating as a typical facile effective and controllable method. Given the poor adhesion of the deposited film and the native inert Al₂O₃ shell on Al limiting energy output, further treatment was conducted by soaking in a Nafion solution, which not only acted as a fluoropolymer binder but also introduced a strong F oxidizer. It is interesting to note that the adhesion level of Al/CuO films was improved greatly from 1B to 4B, which was attributed to Nafion organic network film formation, like a fishing net covering the loose particles in the film. Combustion and energy release were analyzed using a high-speed camera and a differential scanning calorimeter. A combustion rate of ≤3.3 m/s and a heat release of 2429 J/g for Al/NFs/CuO are far superior to those of pristine Al/CuO (1.3 m/s and 841 J/g, respectively). The results show that the excellent combustion and heat release properties of the energetic film system are facilitated by the good combustion-supporting properties of organic molecules and the increase in the film density after organic treatment. The prepared Al/NFs/CuO film was also employed as ignition material to fire B-KNO₃ explosive successfully. This study provides a new way to prepare organic-inorganic hybrid energetic films, simultaneously altering the energy release and enhancing the adhesive force. In addition, the Al/NFs/CuO coating also showed considerable potential as an ignition material in microignitors.

From nanoparticles to on-chip 3D nanothermite: electrospray deposition of reactive Al/CuO@NC onto semiconductor bridge and its application for rapid ignition

Nanothermites composed of nano-fuels and oxidants are attractive energetic materials, which have potential applications in microscale energy-demanding systems. Herein, nano-Al/CuO with nitrocellulose (NC) binder have been bottom-up assembled on semiconductor bridge (SCB) chip by electrospray, from nanoparticles to three-dimensional (3D) deposited structure. The morphological and compositional characterization confirms the constituents in Al/CuO@NC are homogeneously mixed at nano scale and the 3D structure at micro scale is tunable. The as-deposited Al/CuO@NC exhibits excellent energy output and superior chemical reactivity. Specifically, the heat release of Al/CuO@NC (1179.5 J g^-1) is higher than that of random mixed Al/CuO (730.9 J g^-1). Benefiting from outstanding exothermic properties, the material integrated with SCB initiator chip (Al/CuO@NC-SCB) for potential ignition application was investigated. The Al/CuO@NC-SCB micro energetic initiator can be functioned rapidly (with delay time of 2.8 μs) and exhibits superb ignition performances with violent explosion process, high combustion temperature (4636 °C) and successful ignition of B/KNO₃ propellant, in comparison to SCB initiator. The strategy provides promising route to introduce nano reactive particles into various functional energy-demanding systems for potential energetic applications.

Electroless Deposition and Ignition Properties of Si/Fe2O3 Core/Shell Nanothermites

Thermite, a composite of metal and metal oxide, finds wide applications in power and thermal generation systems that require high-energy density. Most of the researches on thermites have focused on using aluminum (Al) particles as the fuel. However, Al particles are sensitive to electrostatic discharge, friction, and mechanical impact, imposing a challenge for the safe handling and storage of Al-based thermites. Silicon (Si) is another attractive fuel for thermites because of its high-energy content, thin native oxide layer, and facile surface functionality. Several studies showed that the combustion properties of Si-based thermites are comparable to those of Al-based thermites. However, little is known about the ignition properties of Si-based thermites. In this work, we determined the reaction onset temperatures of mechanically mixed (MM) Si/Fe2O3 nanothermites and Si/Fe2O3 core/shell (CS) nanothermites using differential scanning calorimetry. The Si/Fe2O3 CS nanothermites were prepared by an electroless deposition method. We found that the Si/Fe2O3 CS nanoparticles (NPs) had a lower reaction onset temperature (∼550 °C) than the MM Si/Fe2O3 nanothermites (>650 °C). The onset temperature of the Si/Fe2O3 CS nanothermites is also insensitive to the size of the Si core NP. These results indicate that the interfacial contact quality between Si and Fe2O3 is the dominant factor for determining the ignition properties of thermites. Finally, the reaction onset temperature of the Si/Fe2O3 CS NPs is comparable to that of the commonly used Al-based nanothermites, suggesting that Si is an attractive fuel for thermites.