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Rasifudi NF, Mekuto L, Mathaba MJ. Optimization of Chitosan Synthesis Process Parameters to Enhance PES/Chitosan Membrane Performance for the Treatment of Acid Mine Drainage (AMD). MATERIALS (BASEL, SWITZERLAND) 2024; 17:2562. [PMID: 38893826 PMCID: PMC11173904 DOI: 10.3390/ma17112562] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Subscribe] [Scholar Register] [Received: 04/16/2024] [Revised: 05/16/2024] [Accepted: 05/21/2024] [Indexed: 06/21/2024]
Abstract
Acid mine drainage (AMD) is an environmental issue linked with mining activities, causing the release of toxic water from mining areas. Polyethersulphone (PES) membranes are explored for AMD treatment, but their limited hydrophilicity hinders their performance. Chitosan enhances hydrophilicity, addressing this issue. However, the effectiveness depends on chitosan's degree of deacetylation (DD), determined during the deacetylation process for chitosan production. This study optimized the chitin deacetylation temperature, alkaline (NaOH) concentration, and reaction time, yielding the highest chitosan degree of deacetylation (DD) for PES/chitosan membrane applications. Prior research has shown that high DD chitosan enhances membrane antifouling and hydrophilicity, increasing contaminant rejection and permeate flux. Evaluation of the best deacetylation conditions in terms of temperature (80, 100, 120 °C), NaOH concentration (20, 40, 60 wt.%), and time (2, 4, 6 h) was performed. The highest chitosan DD obtained was 87.11% at 80 °C, 40 wt. %NaOH at 4 h of chitin deacetylation. The PES/0.75 chitosan membrane (87.11%DD) showed an increase in surface hydrophilicity (63.62° contact angle) as compared to the pristine PES membrane (72.83° contact angle). This was an indicated improvement in membrane performance. Thus, presumably leading to high contaminant rejection and permeate flux in the AMD treatment context, postulate to literature.
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Affiliation(s)
- Ndiwanga F. Rasifudi
- Department of Chemical Engineering, University of Johannesburg, P.O. Box 17011, Doornfontein 2028, South Africa;
| | - Lukhanyo Mekuto
- Department of Chemical Engineering, University of Johannesburg, P.O. Box 17011, Doornfontein 2028, South Africa;
| | - Machodi J. Mathaba
- Institute for Catalysis and Energy Solutions, University of South Africa, Private Bag X6, Florida 1710, South Africa;
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Ayyad FM, Shehata WM, Bhran AA, Shoaib AM. Optimum rescheduling of water networks for batch processes using a goal programming technique. Sci Rep 2023; 13:22225. [PMID: 38097692 PMCID: PMC10721795 DOI: 10.1038/s41598-023-49070-9] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Abstract] [Key Words] [Grants] [Track Full Text] [Figures] [Journal Information] [Subscribe] [Scholar Register] [Received: 07/20/2023] [Accepted: 12/04/2023] [Indexed: 12/18/2023] Open
Abstract
Batch processes are relevant to a wide variety of industries in chemical processes. In batch operations, water sources are almost not directly reused/recycled in process sinks without considering time constraints and storage tanks. However, storage tanks are usually expensive and thus a cost-effective water system has to be synthesized. Rescheduling the water network can contribute to reducing the cost of storage tanks by reducing their number and capacity. In the current research work, a goal programming is used to reschedule the water network in batch processes considering the time and storage tanks. A Mixed Integer Non-Linear Program model is introduced using the Lingo optimization program. This model is used to optimize multiple objectives, which are freshwater usage, wastewater discharge, the number and capacity of tanks, the degree of shifting streams, and the total cost of the water network. Three case studies are presented in this study to demonstrate the effectiveness of the proposed procedure, considering both single and multi-contaminants problems. The results of the first case study show a reduction in the network cost and the freshwater flowrate by 26.4% and 42%, respectively. Regarding the rescheduled water network results of the second case study, the cost is reduced by 24.6% and the freshwater flowrate is decreased by 21.8% with no requirement of storage tanks. The third case study highlights the model's applicability to multi-contaminants problem, revealing a 15.1% cost reduction and a 25.7% decrease in freshwater flow.
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Affiliation(s)
- Fatma M Ayyad
- Department of Petroleum Refining and Petrochemical Engineering, Faculty of Petroleum and Mining Engineering, Suez University, P.O. Box: 43221, Suez, Egypt.
| | - Walaa M Shehata
- Department of Petroleum Refining and Petrochemical Engineering, Faculty of Petroleum and Mining Engineering, Suez University, P.O. Box: 43221, Suez, Egypt
| | - Ahmed A Bhran
- Department of Petroleum Refining and Petrochemical Engineering, Faculty of Petroleum and Mining Engineering, Suez University, P.O. Box: 43221, Suez, Egypt
- Chemical Engineering Department, College of Engineering, Imam Mohammad Ibn Saud Islamic University, 11432, Riyadh, Saudi Arabia
| | - Abeer M Shoaib
- Department of Petroleum Refining and Petrochemical Engineering, Faculty of Petroleum and Mining Engineering, Suez University, P.O. Box: 43221, Suez, Egypt
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Croft J, Alam MN, Jakata N, Srinivasan B, Srinivasan R, Majozi T. Synthesis of an Optimal Schedule and Water Network for a Multipurpose Multiproduct Textile Industry through a Sequential MILP-NLP Technique. Ind Eng Chem Res 2021. [DOI: 10.1021/acs.iecr.1c02661] [Citation(s) in RCA: 0] [Impact Index Per Article: 0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Joel Croft
- NRF/DST Chair in Sustainable Process Engineering, School of Chemical and Metallurgical Engineering, University of the Witwatersrand, 1 Jan Smuts Avenue, Johannesburg 2000, South Africa
| | - Md Nasre Alam
- Discipline of Chemical Engineering, Indian Institute of Technology, Gandhinagar 382355, India
| | - Nyasha Jakata
- NRF/DST Chair in Sustainable Process Engineering, School of Chemical and Metallurgical Engineering, University of the Witwatersrand, 1 Jan Smuts Avenue, Johannesburg 2000, South Africa
| | - Babji Srinivasan
- Department of Applied Mechanics, Indian Institute of Technology, Madras 600036, India
| | - Rajagopalan Srinivasan
- Department of Chemical Engineering, Indian Institute of Technology, Madras 600036, India
| | - Thokozani Majozi
- NRF/DST Chair in Sustainable Process Engineering, School of Chemical and Metallurgical Engineering, University of the Witwatersrand, 1 Jan Smuts Avenue, Johannesburg 2000, South Africa
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Affiliation(s)
- Zhiwei Li
- School of Chemical and Metallurgical Engineering, University of the Witwatersrand, 1 Jan Smuts Ave, Johannesburg 2001, South Africa
| | - Thokozani Majozi
- School of Chemical and Metallurgical Engineering, University of the Witwatersrand, 1 Jan Smuts Ave, Johannesburg 2001, South Africa
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Zhang Z, Deng C, Chang C, Kong F, Lee JY, Ng DKS, Feng X. Optimal Design of a UF-RO Treatment System for Shale Gas Fracturing Flowback Wastewater. Ind Eng Chem Res 2020. [DOI: 10.1021/acs.iecr.9b06546] [Citation(s) in RCA: 5] [Impact Index Per Article: 1.0] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/28/2022]
Affiliation(s)
- Zhuang Zhang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering and Environment, China University of Petroleum, Beijing, 102249, China
| | - Chun Deng
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering and Environment, China University of Petroleum, Beijing, 102249, China
| | - Chenlin Chang
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering and Environment, China University of Petroleum, Beijing, 102249, China
| | - Fanxin Kong
- State Key Laboratory of Heavy Oil Processing, College of Chemical Engineering and Environment, China University of Petroleum, Beijing, 102249, China
| | - Jui-Yuan Lee
- Department of Chemical Engineering and Biotechnology, National Taipei University of Technology, Taipei 10608, Taiwan
| | - Denny K. S. Ng
- School of Engineering and Physical Sciences, Heriot-Watt University Malaysia, Putrajaya, 62200, Malaysia
| | - Xiao Feng
- School of Chemical Engineering & Technology, Xi’an Jiaotong University, Xi’an 710049, China
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Li Z, Majozi T. Optimal Design of Batch Water Network with a Flexible Scheduling Framework. Ind Eng Chem Res 2019. [DOI: 10.1021/acs.iecr.9b00399] [Citation(s) in RCA: 9] [Impact Index Per Article: 1.5] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/30/2022]
Affiliation(s)
- Zhiwei Li
- School of Chemical and Metallurgical Engineering, University of the Witwatersrand, 1 Jan Smuts Ave, Johannesburg 2001, South Africa
| | - Thokozani Majozi
- School of Chemical and Metallurgical Engineering, University of the Witwatersrand, 1 Jan Smuts Ave, Johannesburg 2001, South Africa
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Performance analyses of LP and MILP solvers based on newly introduced scale: Case studies of water network problems in chemical processes. Chem Eng Res Des 2018. [DOI: 10.1016/j.cherd.2018.06.001] [Citation(s) in RCA: 4] [Impact Index Per Article: 0.6] [Reference Citation Analysis] [Track Full Text] [Journal Information] [Subscribe] [Scholar Register] [Indexed: 11/21/2022]
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Comparison of process technologies for chitosan production from shrimp shell waste: A techno-economic approach using Aspen Plus ®. FOOD AND BIOPRODUCTS PROCESSING 2017. [DOI: 10.1016/j.fbp.2017.02.010] [Citation(s) in RCA: 50] [Impact Index Per Article: 6.3] [Reference Citation Analysis] [Track Full Text] [Subscribe] [Scholar Register] [Indexed: 11/23/2022]
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