Halogen-Free Multicomponent Flame Retardant Thermoplastic Styrene–Ethylene–Butylene–Styrene Elastomers Based on Ammonium Polyphosphate–Expandable Graphite Synergy

Impact of a Novel Phosphoramide Flame Retardant on the Fire Behavior and Transparency of Thermoplastic Polyurethane Elastomers

In many application fields of thermoplastic polyurethane (TPU), excellent flame retardancy and transparency are required. However, higher flame retardancy is often at the expense of transparency. It is difficult to achieve high flame retardancy while maintaining the transparency of TPU. In this work, a kind of TPU composite with good flame retardancy and light transmittance was obtained by adding a new synthetic flame retardant named DCPCD, which was synthesized by the reaction of diethylenetriamine and diphenyl phosphorochloridate. Experimental results showed that 6.0 wt % DCPCD endowed TPU with a limiting oxygen index value of 27.3%, passing the UL 94 V-0 rating in the vertical burning test. The cone calorimeter test results showed that the peak heat release rate (PHRR) of the TPU composite was dramatically reduced from 1292 kW/m² (pure TPU) to 514 kW/m² by adding only 1 wt % DCPCD. With the increase of DCPCD contents, the PHRR and total heat release gradually decreased, and the char residue gradually increased. More importantly, the addition of DCPCD has little effect on the transparency and haze of TPU composites. In addition, scanning electron microscopy, Raman spectroscopy, and X-ray photoelectron spectroscopy were carried out to investigate the morphology and composition of the char residue for TPU/DCPCD composites and explore the flame retardant mechanism of DCPCD in TPU.

Enhanced Flame Retardancy of Styrene-Acrylic Emulsion Based Damping Composites Based on an APP/EG Flame-Retardant System

Developing flame-retarded styrene-acrylic emulsion (SAE) based damping composites is a challenging task because of their very high flammability. A promising approach is the synergistic combination of expandable graphite (EG) and ammonium polyphosphate (APP). In this study, the surface modification of APP was modified by commercial titanate coupling agent ndz-201 through ball milling, and the SAE-based composite material was prepared with SAE and different ratios of modified ammonium polyphosphate (MAPP) and EG. The surface of MAPP was successfully chemically modified by NDZ-201 through scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), X-ray diffraction analysis (XRD), Energy Dispersion Spectroscopy (EDS), and contact angle. The effects of different ratios of MAPP and EG on the dynamic and static mechanical properties and flame retardancy of composite materials were explored. The results showed that when MAPP:EG = 1:4, the limiting oxygen index (LOI) of the composite material was 52.5%, and the vertical burning test (UL-94) was at the V0 level. Its LOI increased by 141.9% compared to the composite materials without flame retardant. The optimized formulation of MAPP and EG in SAE-based damping composite materials showed a significant synergistic effect on the flame retardancy of the composite material.

It Takes Two to Tango: Synergistic Expandable Graphite–Phosphorus Flame Retardant Combinations in Polyurethane Foams

Due to the high flammability and smoke toxicity of polyurethane foams (PUFs) during burning, distinct efficient combinations of flame retardants are demanded to improve the fire safety of PUFs in practical applications. This feature article focuses on one of the most impressive halogen-free combinations in PUFs: expandable graphite (EG) and phosphorus-based flame retardants (P-FRs). The synergistic effect of EG and P-FRs mainly superimposes the two modes of action, charring and maintaining a thermally insulating residue morphology, to bring effective flame retardancy to PUFs. Specific interactions between EG and P-FRs, including the agglutination of the fire residue consisting of expanded-graphite worms, yields an outstanding synergistic effect, making this approach the latest champion to fulfill the demanding requirements for flame-retarded PUFs. Current and future topics such as the increasing use of renewable feedstock are also discussed in this article.

High-Performance TPE-S Modified by a Flame-Retardant System Based on Black Phosphorus Nanosheets

Few-layer black phosphorus nanosheets (BPs) combined with melamine cyanurate and poly(phenylene oxide) were used to prepare a flame-retardant thermoplastic elastomer based on polystyrene (TPE-S) for the first time. Compared with neat TPE-S, BP-modified TPE-S with a phosphorus content of 7.98% (TPE-S/BP-7.98) passed the UL-94 vertical burning V-0 rating, and the limiting oxygen index value increased to 24.0%. The peak heat release rate (PHRR), total heat release, and the average combustion effective heat of TPE-S/BP-7.98 were decreased by 61.8, 26.0, and 35.3%, respectively. The time to PHRR was increased from 90 s (neat TPE-S) to 170 s. Scanning electron microscopy of frozen fracture sections showed favorable compatibility and dispersibility of BPs in TPE-S. In addition, the introduction of BPs showed the most negligible effect on the mechanical properties of TPE-S compared with other flame retardants (aluminum hypophosphite and red phosphorus).

Enhancing Flame Retardancy, Thermal Stability, Physical and Mechanical Properties of Polyethylene Foam with Polyphosphate Modified Expandable Graphite and Ammonium Polyphosphate

The method of preparing polyolefin foam with good flame retardancy, thermal stability, and physical and mechanical properties was investigated. Foaming condition of linear low density polyethylene (LLDPE) was investigated with triphenyl phosphate (TPP) as plasticizer, NaHCO3 as foaming agent. The influence of modified expandable graphite (EGP) and ammonium polyphosphate (II) on foam density, compression strength, combustion characteristics and thermal stability was explored. Results verified that EGP presented better dilatability and flame retardancy than the normal expandable graphite. Addition of EGp improved the limiting oxygen index (LOI) of 15NaHCO3/100 LLDPETPP/30EGp foam from 18.8% to 24.6%. Furthermore, the combination of EGp and ammonium polyphosphate (II) (APP) at the mass ratio of 2:1 improved the LOI of 15NaHCO3/100 LLDPETPP/20EGp/10APP sample to 27.9%, and the vertical burning UL-94 level reached V-0, indicating that this material was flame retardant. Although these additives made 15NaHCO3/100 LLDPETPP/20EGp/10APP composite exhibit a high density of 142.5 kg m−3, which was increased by 12.3 wt% relative to the 15NaHCO3/100 LLDPETPP foam, it could improve the compressive strength to 0.4747 MPa, which was about 2.7 times that of the matrix. The thermal stability of the material was also enhanced.